Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solution

Lithium iron phosphate batteries are currently getting increasing attention due to their low cost, good cycling stability and high safety characteristics. Enhanced batteries consumption is accompanied by their subsequent discard that, if poorly managed, may cause serious environmental damage as well...

Full description

Saved in:
Bibliographic Details
Main Authors: B. Visone, O. Senneca, P.P. Prosini, B. Apicella
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Journal of Power Sources Advances
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666248525000022
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832583059432538112
author B. Visone
O. Senneca
P.P. Prosini
B. Apicella
author_facet B. Visone
O. Senneca
P.P. Prosini
B. Apicella
author_sort B. Visone
collection DOAJ
description Lithium iron phosphate batteries are currently getting increasing attention due to their low cost, good cycling stability and high safety characteristics. Enhanced batteries consumption is accompanied by their subsequent discard that, if poorly managed, may cause serious environmental damage as well as severe economic losses. Numerous cathode recycling techniques have been developed, including pyro/hydrometallurgical methods and direct regeneration.Besides providing information on the working and failing mechanism of these batteries, this review aims to present the most relevant spent cathode treatments, with an emphasis on environmental and economic implications. Moreover, it examines global regulations on lithium-ion battery recycling and identifies unresolved issues that still need to be addressed.Our analysis revealed that using organic acids significantly enhances the economic feasibility of hydrometallurgical processes, enabling for selective lithium recovery. This approach not only simplifies the procedure but also makes it more eco-friendly. Direct regeneration techniques, on the other hand, emerge as both economical and green alternatives to produce new cathodes with excellent electrochemical properties, but are difficult to apply due to the variability of the spent materials to be treated. Lastly, it appears imperative for legislators to formulate a regulatory framework specifically tailored to the treatment of spent lithium-ion batteries.
format Article
id doaj-art-ecb49579ee154519a76f90f64173cec6
institution Kabale University
issn 2666-2485
language English
publishDate 2025-01-01
publisher Elsevier
record_format Article
series Journal of Power Sources Advances
spelling doaj-art-ecb49579ee154519a76f90f64173cec62025-01-29T05:02:02ZengElsevierJournal of Power Sources Advances2666-24852025-01-0131100168Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solutionB. Visone0O. Senneca1P.P. Prosini2B. Apicella3Istituto di Scienze e Tecnologie per l'Energia e la Mobilità Sostenibili (STEMS), Napoli, ItalyIstituto di Scienze e Tecnologie per l'Energia e la Mobilità Sostenibili (STEMS), Napoli, ItalyAgenzia nazionale per le nuove tecnologie l'energia e lo sviluppo economico sostenibile, ENEA, ItalyIstituto di Scienze e Tecnologie per l'Energia e la Mobilità Sostenibili (STEMS), Napoli, Italy; Corresponding author.Lithium iron phosphate batteries are currently getting increasing attention due to their low cost, good cycling stability and high safety characteristics. Enhanced batteries consumption is accompanied by their subsequent discard that, if poorly managed, may cause serious environmental damage as well as severe economic losses. Numerous cathode recycling techniques have been developed, including pyro/hydrometallurgical methods and direct regeneration.Besides providing information on the working and failing mechanism of these batteries, this review aims to present the most relevant spent cathode treatments, with an emphasis on environmental and economic implications. Moreover, it examines global regulations on lithium-ion battery recycling and identifies unresolved issues that still need to be addressed.Our analysis revealed that using organic acids significantly enhances the economic feasibility of hydrometallurgical processes, enabling for selective lithium recovery. This approach not only simplifies the procedure but also makes it more eco-friendly. Direct regeneration techniques, on the other hand, emerge as both economical and green alternatives to produce new cathodes with excellent electrochemical properties, but are difficult to apply due to the variability of the spent materials to be treated. Lastly, it appears imperative for legislators to formulate a regulatory framework specifically tailored to the treatment of spent lithium-ion batteries.http://www.sciencedirect.com/science/article/pii/S2666248525000022Spent lithium-ion batteriesLiFePO4 cathodeSustainable recoveryLithium extractionRegenerationElectric vehicle
spellingShingle B. Visone
O. Senneca
P.P. Prosini
B. Apicella
Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solution
Journal of Power Sources Advances
Spent lithium-ion batteries
LiFePO4 cathode
Sustainable recovery
Lithium extraction
Regeneration
Electric vehicle
title Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solution
title_full Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solution
title_fullStr Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solution
title_full_unstemmed Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solution
title_short Recovery of LiFePO4 cathodes: Criticalities and prospect towards a long-term eco-friendly solution
title_sort recovery of lifepo4 cathodes criticalities and prospect towards a long term eco friendly solution
topic Spent lithium-ion batteries
LiFePO4 cathode
Sustainable recovery
Lithium extraction
Regeneration
Electric vehicle
url http://www.sciencedirect.com/science/article/pii/S2666248525000022
work_keys_str_mv AT bvisone recoveryoflifepo4cathodescriticalitiesandprospecttowardsalongtermecofriendlysolution
AT osenneca recoveryoflifepo4cathodescriticalitiesandprospecttowardsalongtermecofriendlysolution
AT ppprosini recoveryoflifepo4cathodescriticalitiesandprospecttowardsalongtermecofriendlysolution
AT bapicella recoveryoflifepo4cathodescriticalitiesandprospecttowardsalongtermecofriendlysolution