Enhancing Virus Filter Performance Through Pretreatment by Membrane Adsorbers

Virus filtration is used to ensure the high level of virus clearance required in the manufacture of biopharmaceutical products such as monoclonal antibodies. Flux decline during virus filtration can occur due to the formation of reversible aggregates consisting of self-assembled monomeric monoclonal...

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Main Authors: Solomon Isu, Shu-Ting Chen, Raheleh Daneshpour, Hironobu Shirataki, Daniel Strauss, Andrew L. Zydney, Xianghong Qian, Sumith Ranil Wickramasinghe
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Membranes
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Online Access:https://www.mdpi.com/2077-0375/15/1/34
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author Solomon Isu
Shu-Ting Chen
Raheleh Daneshpour
Hironobu Shirataki
Daniel Strauss
Andrew L. Zydney
Xianghong Qian
Sumith Ranil Wickramasinghe
author_facet Solomon Isu
Shu-Ting Chen
Raheleh Daneshpour
Hironobu Shirataki
Daniel Strauss
Andrew L. Zydney
Xianghong Qian
Sumith Ranil Wickramasinghe
author_sort Solomon Isu
collection DOAJ
description Virus filtration is used to ensure the high level of virus clearance required in the manufacture of biopharmaceutical products such as monoclonal antibodies. Flux decline during virus filtration can occur due to the formation of reversible aggregates consisting of self-assembled monomeric monoclonal antibody molecules, particularly at high antibody concentrations. While size exclusion chromatography is generally unable to detect these reversible aggregates, dynamic light scattering may be used to determine their presence. Flux decline during virus filtration may be minimized by pretreating the feed using a membrane adsorber in order to disrupt the reversible aggregates that are present. The formation of reversible aggregates is highly dependent on the monoclonal antibody and the feed conditions. For the pH values investigated here, pretreatment of the feed using a hydrophobic interaction membrane adsorber was the most effective in minimizing flux decline during virus filtration. Ion exchange membranes may also be effective if the monoclonal antibody and membrane are oppositely charged. Consequently, the effectiveness of ion exchange membrane adsorbers is much more dependent on solution pH when compared to hydrophobic interaction membrane adsorbers. Size based prefiltration was found to be ineffective at disrupting these reversible aggregates. These results can help guide the development of more effective virus filtration processes for monoclonal antibody production.
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series Membranes
spelling doaj-art-eb89107743a44e878fe3c041d2e10d032025-01-24T13:41:06ZengMDPI AGMembranes2077-03752025-01-011513410.3390/membranes15010034Enhancing Virus Filter Performance Through Pretreatment by Membrane AdsorbersSolomon Isu0Shu-Ting Chen1Raheleh Daneshpour2Hironobu Shirataki3Daniel Strauss4Andrew L. Zydney5Xianghong Qian6Sumith Ranil Wickramasinghe7Ralph E. Martin Department of Chemical Engineering, University of Arkansas, Fayetteville, AR 72701, USARalph E. Martin Department of Chemical Engineering, University of Arkansas, Fayetteville, AR 72701, USARalph E. Martin Department of Chemical Engineering, University of Arkansas, Fayetteville, AR 72701, USAScientific Affairs Group, Bioprocess Division, Asahi Kasei Medical, Chiyoda, Tokyo 100-0006, JapanResearch and Development, Asahi Kasei Bioprocess America, Glenview, IL 60026, USADepartment of Chemical Engineering, The Pennsylvania State University, University Park, PA 16802, USADepartment of Biomedical Engineering, University of Arkansas, Fayetteville, AR 72701, USARalph E. Martin Department of Chemical Engineering, University of Arkansas, Fayetteville, AR 72701, USAVirus filtration is used to ensure the high level of virus clearance required in the manufacture of biopharmaceutical products such as monoclonal antibodies. Flux decline during virus filtration can occur due to the formation of reversible aggregates consisting of self-assembled monomeric monoclonal antibody molecules, particularly at high antibody concentrations. While size exclusion chromatography is generally unable to detect these reversible aggregates, dynamic light scattering may be used to determine their presence. Flux decline during virus filtration may be minimized by pretreating the feed using a membrane adsorber in order to disrupt the reversible aggregates that are present. The formation of reversible aggregates is highly dependent on the monoclonal antibody and the feed conditions. For the pH values investigated here, pretreatment of the feed using a hydrophobic interaction membrane adsorber was the most effective in minimizing flux decline during virus filtration. Ion exchange membranes may also be effective if the monoclonal antibody and membrane are oppositely charged. Consequently, the effectiveness of ion exchange membrane adsorbers is much more dependent on solution pH when compared to hydrophobic interaction membrane adsorbers. Size based prefiltration was found to be ineffective at disrupting these reversible aggregates. These results can help guide the development of more effective virus filtration processes for monoclonal antibody production.https://www.mdpi.com/2077-0375/15/1/34aggregationflux declinefoulingmembrane adsorbermonoclonal antibodypH
spellingShingle Solomon Isu
Shu-Ting Chen
Raheleh Daneshpour
Hironobu Shirataki
Daniel Strauss
Andrew L. Zydney
Xianghong Qian
Sumith Ranil Wickramasinghe
Enhancing Virus Filter Performance Through Pretreatment by Membrane Adsorbers
Membranes
aggregation
flux decline
fouling
membrane adsorber
monoclonal antibody
pH
title Enhancing Virus Filter Performance Through Pretreatment by Membrane Adsorbers
title_full Enhancing Virus Filter Performance Through Pretreatment by Membrane Adsorbers
title_fullStr Enhancing Virus Filter Performance Through Pretreatment by Membrane Adsorbers
title_full_unstemmed Enhancing Virus Filter Performance Through Pretreatment by Membrane Adsorbers
title_short Enhancing Virus Filter Performance Through Pretreatment by Membrane Adsorbers
title_sort enhancing virus filter performance through pretreatment by membrane adsorbers
topic aggregation
flux decline
fouling
membrane adsorber
monoclonal antibody
pH
url https://www.mdpi.com/2077-0375/15/1/34
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AT rahelehdaneshpour enhancingvirusfilterperformancethroughpretreatmentbymembraneadsorbers
AT hironobushirataki enhancingvirusfilterperformancethroughpretreatmentbymembraneadsorbers
AT danielstrauss enhancingvirusfilterperformancethroughpretreatmentbymembraneadsorbers
AT andrewlzydney enhancingvirusfilterperformancethroughpretreatmentbymembraneadsorbers
AT xianghongqian enhancingvirusfilterperformancethroughpretreatmentbymembraneadsorbers
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