What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature Review

The application of dissolving microneedle arrays (DMNAs) is an emerging trend in drug and vaccine delivery as an alternative for hypodermic needles or other less convenient drug administration methods. The major benefits include, amongst others, that no trained healthcare personnel is required and t...

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Main Authors: Maira Visscher, Henderik W. Frijlink, Wouter L. J. Hinrichs
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Pharmaceutics
Subjects:
Online Access:https://www.mdpi.com/1999-4923/17/1/124
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author Maira Visscher
Henderik W. Frijlink
Wouter L. J. Hinrichs
author_facet Maira Visscher
Henderik W. Frijlink
Wouter L. J. Hinrichs
author_sort Maira Visscher
collection DOAJ
description The application of dissolving microneedle arrays (DMNAs) is an emerging trend in drug and vaccine delivery as an alternative for hypodermic needles or other less convenient drug administration methods. The major benefits include, amongst others, that no trained healthcare personnel is required and that the recipient experiences hardly any pain during administration. However, for a successful drug or vaccine delivery from the DMNA, the microneedles should be inserted intact into the skin. A successful penetration into the upper skin layers may be challenging because of the elastic nature of the skin; therefore, a minimum insertion force is required to overcome the total resistance force of the skin. In addition, the microneedles need to stay intact, which requires a certain mechanical strength, and be able to resist the required insertion force. In addition to the type of material with which the DMNAs are produced, the geometry of the DMNAs will also have a profound effect, not only on the mechanical strength but also on the number of insertions and penetration depth into the skin. In this review, the effects of shape, aspect ratio, length, width of the base, tip diameter and angle, and spacing of DMNAs on the aforementioned effect parameters were evaluated to answer the following question: ‘What is the optimal geometry of dissolving microneedle arrays?’.
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spelling doaj-art-eaa937a198b84cddbdbaf39a590f44632025-01-24T13:46:03ZengMDPI AGPharmaceutics1999-49232025-01-0117112410.3390/pharmaceutics17010124What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature ReviewMaira Visscher0Henderik W. Frijlink1Wouter L. J. Hinrichs2Department of Pharmaceutical Technology and Biopharmacy, University of Groningen, 9713 AV Groningen, The NetherlandsDepartment of Pharmaceutical Technology and Biopharmacy, University of Groningen, 9713 AV Groningen, The NetherlandsDepartment of Pharmaceutical Technology and Biopharmacy, University of Groningen, 9713 AV Groningen, The NetherlandsThe application of dissolving microneedle arrays (DMNAs) is an emerging trend in drug and vaccine delivery as an alternative for hypodermic needles or other less convenient drug administration methods. The major benefits include, amongst others, that no trained healthcare personnel is required and that the recipient experiences hardly any pain during administration. However, for a successful drug or vaccine delivery from the DMNA, the microneedles should be inserted intact into the skin. A successful penetration into the upper skin layers may be challenging because of the elastic nature of the skin; therefore, a minimum insertion force is required to overcome the total resistance force of the skin. In addition, the microneedles need to stay intact, which requires a certain mechanical strength, and be able to resist the required insertion force. In addition to the type of material with which the DMNAs are produced, the geometry of the DMNAs will also have a profound effect, not only on the mechanical strength but also on the number of insertions and penetration depth into the skin. In this review, the effects of shape, aspect ratio, length, width of the base, tip diameter and angle, and spacing of DMNAs on the aforementioned effect parameters were evaluated to answer the following question: ‘What is the optimal geometry of dissolving microneedle arrays?’.https://www.mdpi.com/1999-4923/17/1/124dissolving microneedlesgeometrydesigndrug delivery systemintradermaltransdermal
spellingShingle Maira Visscher
Henderik W. Frijlink
Wouter L. J. Hinrichs
What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature Review
Pharmaceutics
dissolving microneedles
geometry
design
drug delivery system
intradermal
transdermal
title What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature Review
title_full What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature Review
title_fullStr What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature Review
title_full_unstemmed What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature Review
title_short What Is the Optimal Geometry of Dissolving Microneedle Arrays? A Literature Review
title_sort what is the optimal geometry of dissolving microneedle arrays a literature review
topic dissolving microneedles
geometry
design
drug delivery system
intradermal
transdermal
url https://www.mdpi.com/1999-4923/17/1/124
work_keys_str_mv AT mairavisscher whatistheoptimalgeometryofdissolvingmicroneedlearraysaliteraturereview
AT henderikwfrijlink whatistheoptimalgeometryofdissolvingmicroneedlearraysaliteraturereview
AT wouterljhinrichs whatistheoptimalgeometryofdissolvingmicroneedlearraysaliteraturereview