A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore Pipelines

The combination of the Finite Element Method (FEM) with Convolutional Neural Networks (CNNs) presents a key breakthrough in the assessment of the structural integrity of offshore pipelines. The advantage of the standard FEM is in stress visualization, but it is time-consuming due to high computation...

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Main Authors: Mohammad Fadzil Najwa, Muda Mohd Fakri, Abdul Shahid Muhammad Daniel, Aziz Norheliena, Mohd Mohd Hairil, Mohd Amin Norliyati, Mohd Hashim Mohd Hisbany
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/12/e3sconf_aere2025_04003.pdf
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author Mohammad Fadzil Najwa
Muda Mohd Fakri
Abdul Shahid Muhammad Daniel
Aziz Norheliena
Mohd Mohd Hairil
Mohd Amin Norliyati
Mohd Hashim Mohd Hisbany
author_facet Mohammad Fadzil Najwa
Muda Mohd Fakri
Abdul Shahid Muhammad Daniel
Aziz Norheliena
Mohd Mohd Hairil
Mohd Amin Norliyati
Mohd Hashim Mohd Hisbany
author_sort Mohammad Fadzil Najwa
collection DOAJ
description The combination of the Finite Element Method (FEM) with Convolutional Neural Networks (CNNs) presents a key breakthrough in the assessment of the structural integrity of offshore pipelines. The advantage of the standard FEM is in stress visualization, but it is time-consuming due to high computational analysis. This research aims to quickly and accurately determine the severity of pipeline corrosion categorized as high, intermediate, or low through stress images generated from FEM. A transfer-learning algorithm was applied to refine and validate the model using a diverse image dataset of uniformly corroded pipelines (200x200 mm, 100x100 mm, 75x75 mm, 50x50 mm, and 10x10 mm), annotated with corresponding severity levels. Moreover, the model was validated for prediction with irregular-sized corroded pipelines (50x100 mm and 10x100 mm). Both samples are modeled for degrees of corrosion, 30%, 50%, and 70% of the corrosion depth, with API 5L X42 specifications. An exceptional predictive accuracy was observed, attaining average confidence levels between 97% and 100%. This work substantially augments the effectiveness of structural analyses that provide a better safety feature for critical infrastructural assets within the oil and gas industry and has great advantages to engineers, researchers, and academicians working on pipeline integrity management.
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spelling doaj-art-ea9f66dc3d784c87b83f76fa0750c41c2025-02-05T10:51:06ZengEDP SciencesE3S Web of Conferences2267-12422025-01-016120400310.1051/e3sconf/202561204003e3sconf_aere2025_04003A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore PipelinesMohammad Fadzil Najwa0Muda Mohd Fakri1Abdul Shahid Muhammad Daniel2Aziz Norheliena3Mohd Mohd Hairil4Mohd Amin Norliyati5Mohd Hashim Mohd Hisbany6School of Civil Engineering, College of Engineering, Universiti Teknologi MARACivil Engineering Studies, Universiti Teknologi MARA Pahang Branch, Jengka CampusSchool of Civil Engineering, College of Engineering, Universiti Teknologi MARASports Engineering & Artificial Intelligence Center (SEAIC), Universiti Teknologi MARADepartment of Maritime Technology, Faculty of Ocean Engineering Technology and Informatics, Universiti Malaysia TerengganuSchool of Civil Engineering, College of Engineering, Universiti Teknologi MARASchool of Civil Engineering, College of Engineering, Universiti Teknologi MARAThe combination of the Finite Element Method (FEM) with Convolutional Neural Networks (CNNs) presents a key breakthrough in the assessment of the structural integrity of offshore pipelines. The advantage of the standard FEM is in stress visualization, but it is time-consuming due to high computational analysis. This research aims to quickly and accurately determine the severity of pipeline corrosion categorized as high, intermediate, or low through stress images generated from FEM. A transfer-learning algorithm was applied to refine and validate the model using a diverse image dataset of uniformly corroded pipelines (200x200 mm, 100x100 mm, 75x75 mm, 50x50 mm, and 10x10 mm), annotated with corresponding severity levels. Moreover, the model was validated for prediction with irregular-sized corroded pipelines (50x100 mm and 10x100 mm). Both samples are modeled for degrees of corrosion, 30%, 50%, and 70% of the corrosion depth, with API 5L X42 specifications. An exceptional predictive accuracy was observed, attaining average confidence levels between 97% and 100%. This work substantially augments the effectiveness of structural analyses that provide a better safety feature for critical infrastructural assets within the oil and gas industry and has great advantages to engineers, researchers, and academicians working on pipeline integrity management.https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/12/e3sconf_aere2025_04003.pdf
spellingShingle Mohammad Fadzil Najwa
Muda Mohd Fakri
Abdul Shahid Muhammad Daniel
Aziz Norheliena
Mohd Mohd Hairil
Mohd Amin Norliyati
Mohd Hashim Mohd Hisbany
A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore Pipelines
E3S Web of Conferences
title A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore Pipelines
title_full A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore Pipelines
title_fullStr A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore Pipelines
title_full_unstemmed A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore Pipelines
title_short A Hybrid FEM-CNN for Image-Based Severity Prediction of Corroded Offshore Pipelines
title_sort hybrid fem cnn for image based severity prediction of corroded offshore pipelines
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/12/e3sconf_aere2025_04003.pdf
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