Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt Weld

Weld imperfections are tolerable defects as stated from the international standard. Nevertheless they can produce a set of drawbacks like difficulty to assembly, reworking, limited fatigue life, and surface imperfections. In this paper Ti6Al4V titanium butt welds were produced by CO2 laser welding....

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Main Authors: Giuseppe Casalino, Sabina Luisa Campanelli, Fabrizio Memola Capece Minutolo
Format: Article
Language:English
Published: Wiley 2013-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2013/952690
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author Giuseppe Casalino
Sabina Luisa Campanelli
Fabrizio Memola Capece Minutolo
author_facet Giuseppe Casalino
Sabina Luisa Campanelli
Fabrizio Memola Capece Minutolo
author_sort Giuseppe Casalino
collection DOAJ
description Weld imperfections are tolerable defects as stated from the international standard. Nevertheless they can produce a set of drawbacks like difficulty to assembly, reworking, limited fatigue life, and surface imperfections. In this paper Ti6Al4V titanium butt welds were produced by CO2 laser welding. The following tolerable defects were analysed: weld undercut, excess weld metal, excessive penetration, incomplete filled groove, root concavity, and lack of penetration. A neuro-fuzzy model for the prediction and classification of the defects in the fused zone was built up using the experimental data. Weld imperfections were connected to the welding parameters by feed forward neural networks. Then the imperfections were clustered using the C-means fuzzy clustering algorithm. The clusters were named after the ISO standard classification of the levels of imperfection for electron and laser beam welding of aluminium alloys and steels. Finally, a single-value metric was proposed for the assessment of the overall bead geometry quality. It combined an index for each defect and functioned according to the criterion “the-smallest-the-best.”
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institution Kabale University
issn 1687-8434
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language English
publishDate 2013-01-01
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series Advances in Materials Science and Engineering
spelling doaj-art-e7157e330d0946bdb07c579288c4ce6a2025-02-03T06:07:55ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422013-01-01201310.1155/2013/952690952690Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt WeldGiuseppe Casalino0Sabina Luisa Campanelli1Fabrizio Memola Capece Minutolo2Department of Mechanics, Mathematics and Management, Politecnico di Bari, Viale Japigia 182, 70126 Bari, ItalyDepartment of Mechanics, Mathematics and Management, Politecnico di Bari, Viale Japigia 182, 70126 Bari, ItalyDepartment of Materials and Production Engineering, University of Naples Federico II, Piazzale Tecchio 80, 80125 Naples, ItalyWeld imperfections are tolerable defects as stated from the international standard. Nevertheless they can produce a set of drawbacks like difficulty to assembly, reworking, limited fatigue life, and surface imperfections. In this paper Ti6Al4V titanium butt welds were produced by CO2 laser welding. The following tolerable defects were analysed: weld undercut, excess weld metal, excessive penetration, incomplete filled groove, root concavity, and lack of penetration. A neuro-fuzzy model for the prediction and classification of the defects in the fused zone was built up using the experimental data. Weld imperfections were connected to the welding parameters by feed forward neural networks. Then the imperfections were clustered using the C-means fuzzy clustering algorithm. The clusters were named after the ISO standard classification of the levels of imperfection for electron and laser beam welding of aluminium alloys and steels. Finally, a single-value metric was proposed for the assessment of the overall bead geometry quality. It combined an index for each defect and functioned according to the criterion “the-smallest-the-best.”http://dx.doi.org/10.1155/2013/952690
spellingShingle Giuseppe Casalino
Sabina Luisa Campanelli
Fabrizio Memola Capece Minutolo
Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt Weld
Advances in Materials Science and Engineering
title Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt Weld
title_full Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt Weld
title_fullStr Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt Weld
title_full_unstemmed Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt Weld
title_short Neuro-Fuzzy Model for the Prediction and Classification of the Fused Zone Levels of Imperfections in Ti6Al4V Alloy Butt Weld
title_sort neuro fuzzy model for the prediction and classification of the fused zone levels of imperfections in ti6al4v alloy butt weld
url http://dx.doi.org/10.1155/2013/952690
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AT sabinaluisacampanelli neurofuzzymodelforthepredictionandclassificationofthefusedzonelevelsofimperfectionsinti6al4valloybuttweld
AT fabriziomemolacapeceminutolo neurofuzzymodelforthepredictionandclassificationofthefusedzonelevelsofimperfectionsinti6al4valloybuttweld