Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottles

Abstract To prevent water scarcity, wastewater must be discharged to the surface or groundwater after being treated. Another method is to reuse wastewater in some areas after treatment and evaluate it as much as possible. In this study, it is aimed to recover and reuse the caustic (sodium hydroxide,...

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Main Authors: Aya Alterkaoui, Ozan Eskikaya, Bulent Keskinler, Nadir Dizge, Deepanraj Balakrishnan, Pavan Hiremath, Nithesh Naik
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-85365-9
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author Aya Alterkaoui
Ozan Eskikaya
Bulent Keskinler
Nadir Dizge
Deepanraj Balakrishnan
Pavan Hiremath
Nithesh Naik
author_facet Aya Alterkaoui
Ozan Eskikaya
Bulent Keskinler
Nadir Dizge
Deepanraj Balakrishnan
Pavan Hiremath
Nithesh Naik
author_sort Aya Alterkaoui
collection DOAJ
description Abstract To prevent water scarcity, wastewater must be discharged to the surface or groundwater after being treated. Another method is to reuse wastewater in some areas after treatment and evaluate it as much as possible. In this study, it is aimed to recover and reuse the caustic (sodium hydroxide, NaOH) used in the recycling of plastic bottles from polyethylene terephthalate (PET) washing wastewater. Chemical substances used in the industry will be significantly reduced with chemical recovery from wastewater. Ultrafiltration (UP150) and nanofiltration (NP010 and NP030) membranes were used for this purpose in our study. Before using nanofiltration membranes, pre-treatment was performed with coagulation-flocculation process to reduce the pollutant accumulation on the membranes. Different coagulants and flocculants were used to find suitable coagulants and flocculants in pre-treatment. The pre-treated wastewater using aluminum oxide, which supplied the highest chemical oxygen demand (COD) removal (76.0%), was used in a dead-end filtration system to be filtered through NP010 and NP030 membranes at different pressures (10–30 bar). In the same filtration system, raw wastewater was filtered through a UP150 membrane. Among these treatment scenarios, the best method that could remove pollutants and provide NaOH recovery was selected. After each treatment, pH, conductivity, COD, and NaOH analyses were performed. The maximum NaOH recovery (98.6%) was obtained with the UP150 membrane at 5 bar.
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spelling doaj-art-e6f1efccdb24414f8ea74ca89c0688ff2025-01-26T12:25:18ZengNature PortfolioScientific Reports2045-23222025-01-0115111210.1038/s41598-025-85365-9Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottlesAya Alterkaoui0Ozan Eskikaya1Bulent Keskinler2Nadir Dizge3Deepanraj Balakrishnan4Pavan Hiremath5Nithesh Naik6Department of Environmental Engineering, Mersin UniversityDepartment of Energy Systems Engineering, Tarsus UniversityDepartment of Environmental Engineering, Gebze Technical UniversityDepartment of Environmental Engineering, Mersin UniversityDepartment of Mechanical Engineering, Prince Mohammad Bin Fahd UniversityDepartment of Mechanical and Industrial Engineering, Manipal Institute of Technology, Manipal Academy of Higher EducationDepartment of Mechanical and Industrial Engineering, Manipal Institute of Technology, Manipal Academy of Higher EducationAbstract To prevent water scarcity, wastewater must be discharged to the surface or groundwater after being treated. Another method is to reuse wastewater in some areas after treatment and evaluate it as much as possible. In this study, it is aimed to recover and reuse the caustic (sodium hydroxide, NaOH) used in the recycling of plastic bottles from polyethylene terephthalate (PET) washing wastewater. Chemical substances used in the industry will be significantly reduced with chemical recovery from wastewater. Ultrafiltration (UP150) and nanofiltration (NP010 and NP030) membranes were used for this purpose in our study. Before using nanofiltration membranes, pre-treatment was performed with coagulation-flocculation process to reduce the pollutant accumulation on the membranes. Different coagulants and flocculants were used to find suitable coagulants and flocculants in pre-treatment. The pre-treated wastewater using aluminum oxide, which supplied the highest chemical oxygen demand (COD) removal (76.0%), was used in a dead-end filtration system to be filtered through NP010 and NP030 membranes at different pressures (10–30 bar). In the same filtration system, raw wastewater was filtered through a UP150 membrane. Among these treatment scenarios, the best method that could remove pollutants and provide NaOH recovery was selected. After each treatment, pH, conductivity, COD, and NaOH analyses were performed. The maximum NaOH recovery (98.6%) was obtained with the UP150 membrane at 5 bar.https://doi.org/10.1038/s41598-025-85365-9PET washing wastewaterCoagulation-flocculationUltrafiltrationNanofiltrationNaOH recoveryWastewater recycling
spellingShingle Aya Alterkaoui
Ozan Eskikaya
Bulent Keskinler
Nadir Dizge
Deepanraj Balakrishnan
Pavan Hiremath
Nithesh Naik
Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottles
Scientific Reports
PET washing wastewater
Coagulation-flocculation
Ultrafiltration
Nanofiltration
NaOH recovery
Wastewater recycling
title Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottles
title_full Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottles
title_fullStr Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottles
title_full_unstemmed Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottles
title_short Caustic recovery from caustic-containing polyethylene terephthalate (PET) washing wastewater generated during the recycling of plastic bottles
title_sort caustic recovery from caustic containing polyethylene terephthalate pet washing wastewater generated during the recycling of plastic bottles
topic PET washing wastewater
Coagulation-flocculation
Ultrafiltration
Nanofiltration
NaOH recovery
Wastewater recycling
url https://doi.org/10.1038/s41598-025-85365-9
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