Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devices

Thermal analysis of power converters is essential for predicting temperature distribution, managing heat dissipation, and ensuring the reliability and efficiency of electronic components. Notably, approximately 54 % of all power converter malfunctions are attributed to temperature- related issues. I...

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Main Authors: Kanimozhi Gunasekaran, Ravi Samikannu
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025001288
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author Kanimozhi Gunasekaran
Ravi Samikannu
author_facet Kanimozhi Gunasekaran
Ravi Samikannu
author_sort Kanimozhi Gunasekaran
collection DOAJ
description Thermal analysis of power converters is essential for predicting temperature distribution, managing heat dissipation, and ensuring the reliability and efficiency of electronic components. Notably, approximately 54 % of all power converter malfunctions are attributed to temperature- related issues. In this research, the study aims to optimize the onboard AC/DC converters installed in EV chargers, since the performance of these converters plays a significant role in achieving high charging speed, long-life batteries, and safety altogether. This paper focuses on the thermal analysis of front-end AC/DC converter in an EV onboard charger. The converter topology chosen is phase shifted boost PFC converter and the performance of the converter is analysed using wide band gap semiconductor devices. The thermal impact on the semiconductor devices under different load and supply conditions is analysed and the results conclude that the efficacy of the converter is obtained as 98 % when the converter utilizes SiC MOSFET/GaN devices which is 1.8 % higher than the Si MOSFET-based converter. This study provides valuable insights into enhancing EV charger efficiency through advanced thermal management techniques.
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issn 2590-1230
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publishDate 2025-03-01
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spelling doaj-art-e6d85a087ccb465c925551859e6faa972025-01-22T05:43:50ZengElsevierResults in Engineering2590-12302025-03-0125104040Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devicesKanimozhi Gunasekaran0Ravi Samikannu1Centre for Smart Grid Technologies, Vellore Institute of Technology, Chennai, India; Corresponding author.Botswana International University of Science and Technology, Palapye, BotswanaThermal analysis of power converters is essential for predicting temperature distribution, managing heat dissipation, and ensuring the reliability and efficiency of electronic components. Notably, approximately 54 % of all power converter malfunctions are attributed to temperature- related issues. In this research, the study aims to optimize the onboard AC/DC converters installed in EV chargers, since the performance of these converters plays a significant role in achieving high charging speed, long-life batteries, and safety altogether. This paper focuses on the thermal analysis of front-end AC/DC converter in an EV onboard charger. The converter topology chosen is phase shifted boost PFC converter and the performance of the converter is analysed using wide band gap semiconductor devices. The thermal impact on the semiconductor devices under different load and supply conditions is analysed and the results conclude that the efficacy of the converter is obtained as 98 % when the converter utilizes SiC MOSFET/GaN devices which is 1.8 % higher than the Si MOSFET-based converter. This study provides valuable insights into enhancing EV charger efficiency through advanced thermal management techniques.http://www.sciencedirect.com/science/article/pii/S2590123025001288Electric vehiclesTemperature risePower semiconductor devicesThermal impedancePower converter
spellingShingle Kanimozhi Gunasekaran
Ravi Samikannu
Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devices
Results in Engineering
Electric vehicles
Temperature rise
Power semiconductor devices
Thermal impedance
Power converter
title Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devices
title_full Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devices
title_fullStr Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devices
title_full_unstemmed Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devices
title_short Thermal analysis of onboard front-end AC/DC converter for EV using advanced semiconductor devices
title_sort thermal analysis of onboard front end ac dc converter for ev using advanced semiconductor devices
topic Electric vehicles
Temperature rise
Power semiconductor devices
Thermal impedance
Power converter
url http://www.sciencedirect.com/science/article/pii/S2590123025001288
work_keys_str_mv AT kanimozhigunasekaran thermalanalysisofonboardfrontendacdcconverterforevusingadvancedsemiconductordevices
AT ravisamikannu thermalanalysisofonboardfrontendacdcconverterforevusingadvancedsemiconductordevices