Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning models

Marine and cold-region concrete structures are prone to surface scaling, interior microcracking, and long-term strength degradation due to freeze-thaw cycles (FTCs). Understanding and accurately predicting FTC-induced damage is essential for sustainable and resilient structural design. This study in...

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Main Authors: Aïssa Rezzoug, Ali H. AlAteah, Sadiq Alinsaif, Sahar A. Mostafa
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525005856
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author Aïssa Rezzoug
Ali H. AlAteah
Sadiq Alinsaif
Sahar A. Mostafa
author_facet Aïssa Rezzoug
Ali H. AlAteah
Sadiq Alinsaif
Sahar A. Mostafa
author_sort Aïssa Rezzoug
collection DOAJ
description Marine and cold-region concrete structures are prone to surface scaling, interior microcracking, and long-term strength degradation due to freeze-thaw cycles (FTCs). Understanding and accurately predicting FTC-induced damage is essential for sustainable and resilient structural design. This study introduces machine learning (ML)-based algorithms for forecasting FTC-induced durability of concrete while simultaneously predicting sustainability metrics such as CO₂ emissions and production cost. To enhance accessibility and practical usability, a graphical user interface (GUI) was developed, enabling engineers to input concrete mix parameters and obtain performance predictions without requiring programming knowledge. Four machine learning techniques were utilized: a convolutional neural network (CNN), a genetic algorithm with optimized artificial neural network (GA-ANN), an adaptive neuro-fuzzy inference system (ANFIS), and multi-objective optimization (MOO). The dataset used in this study was compiled from previously published experimental results in the literature, allowing the development of predictive models without the need for new laboratory testing. All models demonstrated strong predictive accuracy (validation R² > 0.90), aligning well with observed experimental trends. The MOO model achieved the highest performance with R² training = 0.974, R² testing = 0.96, MAE = 1.12 MPa, and RMSE = 1.54 MPa, outperforming CNN (R² = 0.942 and 0.93), GA-ANN (R² = 0.931 and 0.902), and ANFIS (R² = 0.905 and 0.939) for training and testing phases, respectively. Evaluation metrics included R², MAE, MSE, RMSE, and MARE, with model ranking as follows: MOO > ANFIS > CNN > GA-ANN. The MOO model also achieved the most accurate predictions for CO₂ emissions and production cost (R² = 0.98 and 0.99, respectively). These findings highlight the reliability of ML approaches in predicting concrete performance under FTC conditions, reinforcing their potential for use in the design of durable marine infrastructure.
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spelling doaj-art-e65f0ce575d24bbf9ca4659bea20f77d2025-08-20T02:29:11ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e0478710.1016/j.cscm.2025.e04787Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning modelsAïssa Rezzoug0Ali H. AlAteah1Sadiq Alinsaif2Sahar A. Mostafa3College of Engineering, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh 11432, Saudi ArabiaDepartment of Civil Engineering, College of Engineering, University of Hafr Al Batin, Hafr Al Batin 39524, Saudi ArabiaCollege of Computer Science and Engineering, University of Hafr Al Batin, Hafr Al Batin 39524, Saudi ArabiaDepartment of Civil Engineering, Faculty of Engineering, Beni-Suef University, Beni-Suef, Egypt; Corresponding author.Marine and cold-region concrete structures are prone to surface scaling, interior microcracking, and long-term strength degradation due to freeze-thaw cycles (FTCs). Understanding and accurately predicting FTC-induced damage is essential for sustainable and resilient structural design. This study introduces machine learning (ML)-based algorithms for forecasting FTC-induced durability of concrete while simultaneously predicting sustainability metrics such as CO₂ emissions and production cost. To enhance accessibility and practical usability, a graphical user interface (GUI) was developed, enabling engineers to input concrete mix parameters and obtain performance predictions without requiring programming knowledge. Four machine learning techniques were utilized: a convolutional neural network (CNN), a genetic algorithm with optimized artificial neural network (GA-ANN), an adaptive neuro-fuzzy inference system (ANFIS), and multi-objective optimization (MOO). The dataset used in this study was compiled from previously published experimental results in the literature, allowing the development of predictive models without the need for new laboratory testing. All models demonstrated strong predictive accuracy (validation R² > 0.90), aligning well with observed experimental trends. The MOO model achieved the highest performance with R² training = 0.974, R² testing = 0.96, MAE = 1.12 MPa, and RMSE = 1.54 MPa, outperforming CNN (R² = 0.942 and 0.93), GA-ANN (R² = 0.931 and 0.902), and ANFIS (R² = 0.905 and 0.939) for training and testing phases, respectively. Evaluation metrics included R², MAE, MSE, RMSE, and MARE, with model ranking as follows: MOO > ANFIS > CNN > GA-ANN. The MOO model also achieved the most accurate predictions for CO₂ emissions and production cost (R² = 0.98 and 0.99, respectively). These findings highlight the reliability of ML approaches in predicting concrete performance under FTC conditions, reinforcing their potential for use in the design of durable marine infrastructure.http://www.sciencedirect.com/science/article/pii/S2214509525005856Multi-objective optimizationFreeze-thaw cyclesK-fold cross-validationGraphical user interfaceCO2 emission
spellingShingle Aïssa Rezzoug
Ali H. AlAteah
Sadiq Alinsaif
Sahar A. Mostafa
Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning models
Case Studies in Construction Materials
Multi-objective optimization
Freeze-thaw cycles
K-fold cross-validation
Graphical user interface
CO2 emission
title Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning models
title_full Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning models
title_fullStr Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning models
title_full_unstemmed Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning models
title_short Durability prediction of sustainable marine concrete under freeze-thaw cycles using multi-objective machine learning models
title_sort durability prediction of sustainable marine concrete under freeze thaw cycles using multi objective machine learning models
topic Multi-objective optimization
Freeze-thaw cycles
K-fold cross-validation
Graphical user interface
CO2 emission
url http://www.sciencedirect.com/science/article/pii/S2214509525005856
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