Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining Shovel

The hoist system of electric mining shovel (EMS) always encounters excessive vibration in present work. However, the shortage of suitable dynamic model has been the bottleneck of reducing vibration. In order to analyze the vibration of the EMS hoist system, a coupled dynamic model is proposed using...

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Main Authors: Wei Sun, Jianan Du, Lintao Wang, Penglong Luan, Jie li
Format: Article
Language:English
Published: Wiley 2018-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2018/5017564
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author Wei Sun
Jianan Du
Lintao Wang
Penglong Luan
Jie li
author_facet Wei Sun
Jianan Du
Lintao Wang
Penglong Luan
Jie li
author_sort Wei Sun
collection DOAJ
description The hoist system of electric mining shovel (EMS) always encounters excessive vibration in present work. However, the shortage of suitable dynamic model has been the bottleneck of reducing vibration. In order to analyze the vibration of the EMS hoist system, a coupled dynamic model is proposed using the hierarchical modeling method, which contains couplings of bolt, bear, coupling, rope, and gear mesh. The components were equivalent to mass elements with several nodes corresponding to their structure. Considered helical gears and motors, a dynamic gear transmission model with couplings of bending, torsion, and axes was developed. Based on the dynamic model, the modal characteristics were calculated, and the vibration modes were classified to five types. Under the ripple drive torque simulated by Simulink, the dynamic characteristics of the hoist system in time domain and frequency domain were obtained using numerical integration with the Runge–Kutta method in Matlab. At last, the model validity was verified by contrasting the responses under actual test and the model. The dynamic model and study results can provide support for dynamic characteristic evaluation and dynamic optimization of the EMS hoist system.
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institution Kabale University
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language English
publishDate 2018-01-01
publisher Wiley
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series Shock and Vibration
spelling doaj-art-e50fef76bb7a4a859d9b596aadd6a0f62025-02-03T01:28:48ZengWileyShock and Vibration1070-96221875-92032018-01-01201810.1155/2018/50175645017564Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining ShovelWei Sun0Jianan Du1Lintao Wang2Penglong Luan3Jie li4School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, ChinaSchool of Mechanical Engineering, Dalian University of Technology, Dalian 116024, ChinaSchool of Mechanical Engineering, Dalian University of Technology, Dalian 116024, ChinaSchool of Mechanical Engineering, Dalian University of Technology, Dalian 116024, ChinaSchool of Mechanical Engineering, Dalian University of Technology, Dalian 116024, ChinaThe hoist system of electric mining shovel (EMS) always encounters excessive vibration in present work. However, the shortage of suitable dynamic model has been the bottleneck of reducing vibration. In order to analyze the vibration of the EMS hoist system, a coupled dynamic model is proposed using the hierarchical modeling method, which contains couplings of bolt, bear, coupling, rope, and gear mesh. The components were equivalent to mass elements with several nodes corresponding to their structure. Considered helical gears and motors, a dynamic gear transmission model with couplings of bending, torsion, and axes was developed. Based on the dynamic model, the modal characteristics were calculated, and the vibration modes were classified to five types. Under the ripple drive torque simulated by Simulink, the dynamic characteristics of the hoist system in time domain and frequency domain were obtained using numerical integration with the Runge–Kutta method in Matlab. At last, the model validity was verified by contrasting the responses under actual test and the model. The dynamic model and study results can provide support for dynamic characteristic evaluation and dynamic optimization of the EMS hoist system.http://dx.doi.org/10.1155/2018/5017564
spellingShingle Wei Sun
Jianan Du
Lintao Wang
Penglong Luan
Jie li
Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining Shovel
Shock and Vibration
title Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining Shovel
title_full Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining Shovel
title_fullStr Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining Shovel
title_full_unstemmed Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining Shovel
title_short Hierarchical Modeling and Dynamic Analysis of Hoist System in Electric Mining Shovel
title_sort hierarchical modeling and dynamic analysis of hoist system in electric mining shovel
url http://dx.doi.org/10.1155/2018/5017564
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AT jianandu hierarchicalmodelinganddynamicanalysisofhoistsysteminelectricminingshovel
AT lintaowang hierarchicalmodelinganddynamicanalysisofhoistsysteminelectricminingshovel
AT penglongluan hierarchicalmodelinganddynamicanalysisofhoistsysteminelectricminingshovel
AT jieli hierarchicalmodelinganddynamicanalysisofhoistsysteminelectricminingshovel