Optimizing dome curvature boost heat transfer in concrete curing kiln

Summary: Conventional flat-top precast concrete curing kilns suffer from uneven temperature distribution, affecting production quality. This study introduced a curvature-varying dome curve (CVDC) to optimize the airflow dynamics. Numerical simulations evaluated the effects of different curvature coe...

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Main Authors: Fengwei Liu, Anjiang Cai, Wenlong Luo, Qiusheng Pang
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:iScience
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Online Access:http://www.sciencedirect.com/science/article/pii/S2589004225006704
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author Fengwei Liu
Anjiang Cai
Wenlong Luo
Qiusheng Pang
author_facet Fengwei Liu
Anjiang Cai
Wenlong Luo
Qiusheng Pang
author_sort Fengwei Liu
collection DOAJ
description Summary: Conventional flat-top precast concrete curing kilns suffer from uneven temperature distribution, affecting production quality. This study introduced a curvature-varying dome curve (CVDC) to optimize the airflow dynamics. Numerical simulations evaluated the effects of different curvature coefficients (K = 0, 0.25, 0.5, 0.75, and 1) on temperature distribution, thermal properties, and entropy generation under actual curing conditions. The results show that the CVDC design significantly improves the internal air circulation and heat transfer efficiency while minimizing kinetic energy losses. Specifically, when the curvature coefficient is K = 0.5, the average Nusselt number increases by 67.02%, the dissipated entropy generation decreases by 74.13%, and the uniformity of temperature distribution improves by 28.57% compared with the conventional flat ceiling structure. These findings provide practical guidance for optimizing the ceiling structure of curing kilns, offering great potential for improving energy efficiency in precast concrete manufacturing.
format Article
id doaj-art-e4d8a634b6084ac5aa8a6061da4ade03
institution OA Journals
issn 2589-0042
language English
publishDate 2025-05-01
publisher Elsevier
record_format Article
series iScience
spelling doaj-art-e4d8a634b6084ac5aa8a6061da4ade032025-08-20T02:20:13ZengElsevieriScience2589-00422025-05-0128511240910.1016/j.isci.2025.112409Optimizing dome curvature boost heat transfer in concrete curing kilnFengwei Liu0Anjiang Cai1Wenlong Luo2Qiusheng Pang3School of Mechanical Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, ChinaSchool of Mechanical Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, China; Corresponding authorInstitute of Building Mechanization, China Academy of Building Research, Beijing 100007, ChinaDezhou Haitian Electromechanical Technology Co., Ltd., Dezhou, Shandong 253400, ChinaSummary: Conventional flat-top precast concrete curing kilns suffer from uneven temperature distribution, affecting production quality. This study introduced a curvature-varying dome curve (CVDC) to optimize the airflow dynamics. Numerical simulations evaluated the effects of different curvature coefficients (K = 0, 0.25, 0.5, 0.75, and 1) on temperature distribution, thermal properties, and entropy generation under actual curing conditions. The results show that the CVDC design significantly improves the internal air circulation and heat transfer efficiency while minimizing kinetic energy losses. Specifically, when the curvature coefficient is K = 0.5, the average Nusselt number increases by 67.02%, the dissipated entropy generation decreases by 74.13%, and the uniformity of temperature distribution improves by 28.57% compared with the conventional flat ceiling structure. These findings provide practical guidance for optimizing the ceiling structure of curing kilns, offering great potential for improving energy efficiency in precast concrete manufacturing.http://www.sciencedirect.com/science/article/pii/S2589004225006704Heat transferMechanical engineeringThermal engineering
spellingShingle Fengwei Liu
Anjiang Cai
Wenlong Luo
Qiusheng Pang
Optimizing dome curvature boost heat transfer in concrete curing kiln
iScience
Heat transfer
Mechanical engineering
Thermal engineering
title Optimizing dome curvature boost heat transfer in concrete curing kiln
title_full Optimizing dome curvature boost heat transfer in concrete curing kiln
title_fullStr Optimizing dome curvature boost heat transfer in concrete curing kiln
title_full_unstemmed Optimizing dome curvature boost heat transfer in concrete curing kiln
title_short Optimizing dome curvature boost heat transfer in concrete curing kiln
title_sort optimizing dome curvature boost heat transfer in concrete curing kiln
topic Heat transfer
Mechanical engineering
Thermal engineering
url http://www.sciencedirect.com/science/article/pii/S2589004225006704
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AT anjiangcai optimizingdomecurvatureboostheattransferinconcretecuringkiln
AT wenlongluo optimizingdomecurvatureboostheattransferinconcretecuringkiln
AT qiushengpang optimizingdomecurvatureboostheattransferinconcretecuringkiln