Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method

The food and beverage industry contributes 65% to the total plastic packaging demand and also produces plastic waste. This causes problems for the environment, humans, and others, especially in the waste treatment process. Because plastic is difficult to recycle by the soil or the environment. Consu...

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Main Authors: Adam - Kamil, Hendra Hendra, Sidik Susilo, Erny Listijorini, Hernadewita Hernadewita
Format: Article
Language:English
Published: Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas 2022-10-01
Series:Metal: Jurnal Sistem Mekanik dan Termal
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Online Access:https://metal.ft.unand.ac.id/index.php/metal/article/view/211
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author Adam - Kamil
Hendra Hendra
Sidik Susilo
Erny Listijorini
Hernadewita Hernadewita
author_facet Adam - Kamil
Hendra Hendra
Sidik Susilo
Erny Listijorini
Hernadewita Hernadewita
author_sort Adam - Kamil
collection DOAJ
description The food and beverage industry contributes 65% to the total plastic packaging demand and also produces plastic waste. This causes problems for the environment, humans, and others, especially in the waste treatment process. Because plastic is difficult to recycle by the soil or the environment. Consumption of plastic packaging also reaches 65% of the total national plastic consumption. To overcome this plastic processing, a plastic Waste processing machine is made that can process and change the form of plastic waste into other derivative products. The important thing in plastic processing machines is the ability of plastic processing machines to produce products according to consumer desires. The purpose of this research is to get the maximum capacity of plastic Waste shredding, and to know the production capacity of plastic waste in one process of enumeration. The experiment method is used in this research to get the performance of the machine like voltage, power, cutting force of tool, and cutting speed. Also Taguchi method are used to analyze of quality product by varying shape of product waste plastic such as cup, bottle and gallon cap. In this test, a maximum capacity of 20Kg/hour was obtained by using the plastic gallon cap test material. By calculate of cutting force for gallon cap is obtained voltage 231.5 Volts and power 555,4  Watts at shaft rotation 24,96 rpm. Cutting force of tool is 25,92 N and torque 1,68Nm with cutting speed of 1.986 m/min. For cup plastic obtained, the results on voltage are 238.9 Volt and power 585,96 Watts by a shaft rotation of 25,1 rpm. The cutting force of the tool is 54 N and torque 3.36 Nm with a cutting speed of 2.025m/min. For the plastic bottle, the Voltage is 238.86 Volt and the power of 595.9 Watts at the shaft rotation is 24,8rpm.  Cutting force of tool is 119.23 N and torque is 7.75 Nm at the cutting speed is 1.97m/min.
format Article
id doaj-art-e1ed3f9771f7438fbb7ae01dbbdfe8e3
institution Kabale University
issn 2598-1137
2597-4483
language English
publishDate 2022-10-01
publisher Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas
record_format Article
series Metal: Jurnal Sistem Mekanik dan Termal
spelling doaj-art-e1ed3f9771f7438fbb7ae01dbbdfe8e32025-02-01T10:20:39ZengDepartment of Mechanical Engineering, Faculty of Engineering, Universitas AndalasMetal: Jurnal Sistem Mekanik dan Termal2598-11372597-44832022-10-0162778310.25077/metal.6.2.77-83.2022114Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi MethodAdam - Kamil0Hendra Hendra1Sidik Susilo2Erny Listijorini3Hernadewita Hernadewita4Universitas Sultan Ageng Tirtayasa, Banten, IndonesiaUniversitas Sultan Ageng Tirtayasa, Banten, IndonesiaUniversitas Sultan Ageng Tirtayasa, Banten, IndonesiaUniversitas Sultan Ageng Tirtayasa, Banten, IndonesiaUniversitas Mercubuana, Jakarta, IndonesiaThe food and beverage industry contributes 65% to the total plastic packaging demand and also produces plastic waste. This causes problems for the environment, humans, and others, especially in the waste treatment process. Because plastic is difficult to recycle by the soil or the environment. Consumption of plastic packaging also reaches 65% of the total national plastic consumption. To overcome this plastic processing, a plastic Waste processing machine is made that can process and change the form of plastic waste into other derivative products. The important thing in plastic processing machines is the ability of plastic processing machines to produce products according to consumer desires. The purpose of this research is to get the maximum capacity of plastic Waste shredding, and to know the production capacity of plastic waste in one process of enumeration. The experiment method is used in this research to get the performance of the machine like voltage, power, cutting force of tool, and cutting speed. Also Taguchi method are used to analyze of quality product by varying shape of product waste plastic such as cup, bottle and gallon cap. In this test, a maximum capacity of 20Kg/hour was obtained by using the plastic gallon cap test material. By calculate of cutting force for gallon cap is obtained voltage 231.5 Volts and power 555,4  Watts at shaft rotation 24,96 rpm. Cutting force of tool is 25,92 N and torque 1,68Nm with cutting speed of 1.986 m/min. For cup plastic obtained, the results on voltage are 238.9 Volt and power 585,96 Watts by a shaft rotation of 25,1 rpm. The cutting force of the tool is 54 N and torque 3.36 Nm with a cutting speed of 2.025m/min. For the plastic bottle, the Voltage is 238.86 Volt and the power of 595.9 Watts at the shaft rotation is 24,8rpm.  Cutting force of tool is 119.23 N and torque is 7.75 Nm at the cutting speed is 1.97m/min.https://metal.ft.unand.ac.id/index.php/metal/article/view/211plastic shredder machineplastic wastecapacityquality of plastic shredder producttaguchi method
spellingShingle Adam - Kamil
Hendra Hendra
Sidik Susilo
Erny Listijorini
Hernadewita Hernadewita
Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method
Metal: Jurnal Sistem Mekanik dan Termal
plastic shredder machine
plastic waste
capacity
quality of plastic shredder product
taguchi method
title Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method
title_full Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method
title_fullStr Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method
title_full_unstemmed Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method
title_short Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method
title_sort test performance of plastic waste shredder machine and analyze the quality of the shredded plastic product using the taguchi method
topic plastic shredder machine
plastic waste
capacity
quality of plastic shredder product
taguchi method
url https://metal.ft.unand.ac.id/index.php/metal/article/view/211
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AT hendrahendra testperformanceofplasticwasteshreddermachineandanalyzethequalityoftheshreddedplasticproductusingthetaguchimethod
AT sidiksusilo testperformanceofplasticwasteshreddermachineandanalyzethequalityoftheshreddedplasticproductusingthetaguchimethod
AT ernylistijorini testperformanceofplasticwasteshreddermachineandanalyzethequalityoftheshreddedplasticproductusingthetaguchimethod
AT hernadewitahernadewita testperformanceofplasticwasteshreddermachineandanalyzethequalityoftheshreddedplasticproductusingthetaguchimethod