Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled Tests

Gouging—an obstacle to the development of hypersonic rocket sled test techniques—was mechanistically investigated through experimental and theoretical analyses. Typical gouges were analyzed using macroscopic and microscopic experiments to investigate the evolution of gouging. Quasistatic compression...

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Main Authors: Xuewen Zhou, Huadong Yan, Cheng Chen, Yuanfeng Yu
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2022/7165240
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author Xuewen Zhou
Huadong Yan
Cheng Chen
Yuanfeng Yu
author_facet Xuewen Zhou
Huadong Yan
Cheng Chen
Yuanfeng Yu
author_sort Xuewen Zhou
collection DOAJ
description Gouging—an obstacle to the development of hypersonic rocket sled test techniques—was mechanistically investigated through experimental and theoretical analyses. Typical gouges were analyzed using macroscopic and microscopic experiments to investigate the evolution of gouging. Quasistatic compression and Hopkinson bar experiments were performed to systematically study the thermoviscoplastic properties of U71Mn rail steel under wide ranges of the strain rate and temperature. The critical condition for gouging was derived based on a thermoviscoplastic constitutive model supplemented by a three-variable criterion for an adiabatic shear instability. The results showed the following. (1) Adiabatic shear bands (ASBs) form when stress reduction under the combined action of frictional heating and high-speed deformation exceeds the strain-hardening effect of the rail material. (2) The nonuniform deformation of the edges of ASBs leads to the generation of cracks that split the rail surface. As the ASBs expand, the cracks grow and coalesce, eventually causing the material to peel off, forming gouges. (3) The relationships among the temperature, strain rate, and strain at the onset of gouging can be determined based on the critical condition for the formation of ASBs in rail steel.
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spelling doaj-art-e0bc4f3263b948e7815ac1e5db0c6b682025-02-03T05:50:36ZengWileyAdvances in Materials Science and Engineering1687-84422022-01-01202210.1155/2022/7165240Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled TestsXuewen Zhou0Huadong Yan1Cheng Chen2Yuanfeng Yu3School of Mechanical EngineeringTest and Measuring Academy of Norinco GroupTest and Measuring Academy of Norinco GroupTest and Measuring Academy of Norinco GroupGouging—an obstacle to the development of hypersonic rocket sled test techniques—was mechanistically investigated through experimental and theoretical analyses. Typical gouges were analyzed using macroscopic and microscopic experiments to investigate the evolution of gouging. Quasistatic compression and Hopkinson bar experiments were performed to systematically study the thermoviscoplastic properties of U71Mn rail steel under wide ranges of the strain rate and temperature. The critical condition for gouging was derived based on a thermoviscoplastic constitutive model supplemented by a three-variable criterion for an adiabatic shear instability. The results showed the following. (1) Adiabatic shear bands (ASBs) form when stress reduction under the combined action of frictional heating and high-speed deformation exceeds the strain-hardening effect of the rail material. (2) The nonuniform deformation of the edges of ASBs leads to the generation of cracks that split the rail surface. As the ASBs expand, the cracks grow and coalesce, eventually causing the material to peel off, forming gouges. (3) The relationships among the temperature, strain rate, and strain at the onset of gouging can be determined based on the critical condition for the formation of ASBs in rail steel.http://dx.doi.org/10.1155/2022/7165240
spellingShingle Xuewen Zhou
Huadong Yan
Cheng Chen
Yuanfeng Yu
Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled Tests
Advances in Materials Science and Engineering
title Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled Tests
title_full Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled Tests
title_fullStr Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled Tests
title_full_unstemmed Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled Tests
title_short Mechanistic Study of Rail Gouging during Hypersonic Rocket Sled Tests
title_sort mechanistic study of rail gouging during hypersonic rocket sled tests
url http://dx.doi.org/10.1155/2022/7165240
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AT chengchen mechanisticstudyofrailgougingduringhypersonicrocketsledtests
AT yuanfengyu mechanisticstudyofrailgougingduringhypersonicrocketsledtests