The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition process

In titanium matrix composites, the size and distribution of the reinforcing particles significantly impact their mechanical properties. Accordingly, in this work, TiC-reinforced Ti-alloy matrix composites were fabricated using the directed energy deposition (DED) technology. The influence of the var...

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Main Authors: Yongxia Wang, Wei Fan, Fan Zhou, Konda Gokuldoss Prashanth, Zhe Feng, Siyu Zhang, Hua Tan, Xin Lin
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424028461
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author Yongxia Wang
Wei Fan
Fan Zhou
Konda Gokuldoss Prashanth
Zhe Feng
Siyu Zhang
Hua Tan
Xin Lin
author_facet Yongxia Wang
Wei Fan
Fan Zhou
Konda Gokuldoss Prashanth
Zhe Feng
Siyu Zhang
Hua Tan
Xin Lin
author_sort Yongxia Wang
collection DOAJ
description In titanium matrix composites, the size and distribution of the reinforcing particles significantly impact their mechanical properties. Accordingly, in this work, TiC-reinforced Ti-alloy matrix composites were fabricated using the directed energy deposition (DED) technology. The influence of the varying process parameters on the microstructure and properties of the TiC-reinforcing particles and the α phase in the matrix was elucidated. The results revealed that process parameters had a notable influence on the morphology and distribution of the TiC reinforcing particles as well as the morphology of the α phase. A reduction in the pulse current and increasing scanning speed led to a significant decrease in the size of TiC reinforcing particles but offered uniform distribution. Concurrently, the morphology of the α phase changes from coarse lath-like to slender lath-like to irregular block-like. The combination of the TiC particles and the α phase with distinct characteristics resulted in significant variations in the room-temperature tensile properties of the TiC/Ti-alloy composites. The tensile strength of the TiC/Ti-alloy composites exhibiting optimal performance in this work reached 1412 MPa, which is ∼28% higher than that of the forged Ti-alloy matrix (1100 MPa). This research offers the groundwork for a substantial enhancement in the overall properties of titanium matrix composites.
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spelling doaj-art-dfca3466ca954a17acefc152295797412025-01-19T06:25:10ZengElsevierJournal of Materials Research and Technology2238-78542025-01-0134164174The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition processYongxia Wang0Wei Fan1Fan Zhou2Konda Gokuldoss Prashanth3Zhe Feng4Siyu Zhang5Hua Tan6Xin Lin7State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China; Key Laboratory of Metal High Performance Additive Manufacturing and Innovative Design, MIIT China, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, ChinaSingapore Centre for 3D Printing, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, SingaporeState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China; Key Laboratory of Metal High Performance Additive Manufacturing and Innovative Design, MIIT China, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, ChinaDepartment of Mechanical and Industrial Engineering, Tallinn University of Technology, 19086, Tallinn, Estonia; CBCMT, Vellore Institute ofTechnology, Vellore, 632014, Tamil Nadu, IndiaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China; Key Laboratory of Metal High Performance Additive Manufacturing and Innovative Design, MIIT China, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, ChinaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China; Key Laboratory of Metal High Performance Additive Manufacturing and Innovative Design, MIIT China, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, ChinaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China; Key Laboratory of Metal High Performance Additive Manufacturing and Innovative Design, MIIT China, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China; Corresponding author. State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China.State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, China; Key Laboratory of Metal High Performance Additive Manufacturing and Innovative Design, MIIT China, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072, ChinaIn titanium matrix composites, the size and distribution of the reinforcing particles significantly impact their mechanical properties. Accordingly, in this work, TiC-reinforced Ti-alloy matrix composites were fabricated using the directed energy deposition (DED) technology. The influence of the varying process parameters on the microstructure and properties of the TiC-reinforcing particles and the α phase in the matrix was elucidated. The results revealed that process parameters had a notable influence on the morphology and distribution of the TiC reinforcing particles as well as the morphology of the α phase. A reduction in the pulse current and increasing scanning speed led to a significant decrease in the size of TiC reinforcing particles but offered uniform distribution. Concurrently, the morphology of the α phase changes from coarse lath-like to slender lath-like to irregular block-like. The combination of the TiC particles and the α phase with distinct characteristics resulted in significant variations in the room-temperature tensile properties of the TiC/Ti-alloy composites. The tensile strength of the TiC/Ti-alloy composites exhibiting optimal performance in this work reached 1412 MPa, which is ∼28% higher than that of the forged Ti-alloy matrix (1100 MPa). This research offers the groundwork for a substantial enhancement in the overall properties of titanium matrix composites.http://www.sciencedirect.com/science/article/pii/S2238785424028461Directed energy depositionTiC/Ti-alloy compositesMechanical propertiesProcess optimizationAdditive manufacturing
spellingShingle Yongxia Wang
Wei Fan
Fan Zhou
Konda Gokuldoss Prashanth
Zhe Feng
Siyu Zhang
Hua Tan
Xin Lin
The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition process
Journal of Materials Research and Technology
Directed energy deposition
TiC/Ti-alloy composites
Mechanical properties
Process optimization
Additive manufacturing
title The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition process
title_full The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition process
title_fullStr The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition process
title_full_unstemmed The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition process
title_short The influence of process parameters on the microstructure and properties of the TiC/Ti-alloy composites fabricated by the directed energy deposition process
title_sort influence of process parameters on the microstructure and properties of the tic ti alloy composites fabricated by the directed energy deposition process
topic Directed energy deposition
TiC/Ti-alloy composites
Mechanical properties
Process optimization
Additive manufacturing
url http://www.sciencedirect.com/science/article/pii/S2238785424028461
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