Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature Adaptability

In this study, a new method for passive thermal management of lithium-ion batteries based on paraffin/expanded graphite/bamboo charcoal composite bilayer phase change materials is proposed. In order to solve the problem of limited temperature control range of existing phase change materials, a dual...

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Main Authors: Wang Tieying, Liu Songsong, Su Yuanxiang, Liu Shengchun, Shi Qianlei, Xu Chao, Liao Zixuan
Format: Article
Language:zho
Published: Journal of Refrigeration Magazines Agency Co., Ltd. 2025-01-01
Series:Zhileng xuebao
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Online Access:http://www.zhilengxuebao.com/thesisDetails?columnId=102098852&Fpath=home&index=0
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author Wang Tieying
Liu Songsong
Su Yuanxiang
Liu Shengchun
Shi Qianlei
Xu Chao
Liao Zixuan
author_facet Wang Tieying
Liu Songsong
Su Yuanxiang
Liu Shengchun
Shi Qianlei
Xu Chao
Liao Zixuan
author_sort Wang Tieying
collection DOAJ
description In this study, a new method for passive thermal management of lithium-ion batteries based on paraffin/expanded graphite/bamboo charcoal composite bilayer phase change materials is proposed. In order to solve the problem of limited temperature control range of existing phase change materials, a dual phase change temperature (30°C/50°C) gradient structure is constructed, and a composite phase change system with dual phase change temperature regulation is developed by combining the high thermal conductivity of expanded graphite with the porous adsorption properties of bamboo charcoal. The experimental results show that at 40°C ambient temperature and 5C large multiplication rate working condition, the temperature rise of the battery with the double-layer phase change material is 37.8% lower than that of the non-phase change material group (43.3°C vs. 69.6°C); at low temperatures (-10°C and 0°C), the double-layer phase change material broadens the range of the battery's effective working temperature through the synergistic effect of latent heat release of the phase change and the heat storage in the pores. The composite phase change system realizes intelligent thermal management across a broad temperature spectrum (-10°C~40°C) through the dual-phase change mechanism, providing an innovative solution for thermal safety regulation of batteries, which has significant engineering application value.
format Article
id doaj-art-df7f4e32d83e42ff9ba80fbccec370bf
institution Kabale University
issn 0253-4339
language zho
publishDate 2025-01-01
publisher Journal of Refrigeration Magazines Agency Co., Ltd.
record_format Article
series Zhileng xuebao
spelling doaj-art-df7f4e32d83e42ff9ba80fbccec370bf2025-08-20T03:53:57ZzhoJournal of Refrigeration Magazines Agency Co., Ltd.Zhileng xuebao0253-43392025-01-01102098852Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature AdaptabilityWang TieyingLiu SongsongSu YuanxiangLiu ShengchunShi QianleiXu ChaoLiao ZixuanIn this study, a new method for passive thermal management of lithium-ion batteries based on paraffin/expanded graphite/bamboo charcoal composite bilayer phase change materials is proposed. In order to solve the problem of limited temperature control range of existing phase change materials, a dual phase change temperature (30°C/50°C) gradient structure is constructed, and a composite phase change system with dual phase change temperature regulation is developed by combining the high thermal conductivity of expanded graphite with the porous adsorption properties of bamboo charcoal. The experimental results show that at 40°C ambient temperature and 5C large multiplication rate working condition, the temperature rise of the battery with the double-layer phase change material is 37.8% lower than that of the non-phase change material group (43.3°C vs. 69.6°C); at low temperatures (-10°C and 0°C), the double-layer phase change material broadens the range of the battery's effective working temperature through the synergistic effect of latent heat release of the phase change and the heat storage in the pores. The composite phase change system realizes intelligent thermal management across a broad temperature spectrum (-10°C~40°C) through the dual-phase change mechanism, providing an innovative solution for thermal safety regulation of batteries, which has significant engineering application value.http://www.zhilengxuebao.com/thesisDetails?columnId=102098852&Fpath=home&index=0dual-layer phase change materialsbattery thermal managementparaffin/expanded graphite/bamboo charcoalbroad-spectrum temperature regulation
spellingShingle Wang Tieying
Liu Songsong
Su Yuanxiang
Liu Shengchun
Shi Qianlei
Xu Chao
Liao Zixuan
Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature Adaptability
Zhileng xuebao
dual-layer phase change materials
battery thermal management
paraffin/expanded graphite/bamboo charcoal
broad-spectrum temperature regulation
title Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature Adaptability
title_full Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature Adaptability
title_fullStr Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature Adaptability
title_full_unstemmed Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature Adaptability
title_short Experimental Study on Dual-PCM Gradient Thermal Management for Lithium-Ion Batteries with Wide Temperature Adaptability
title_sort experimental study on dual pcm gradient thermal management for lithium ion batteries with wide temperature adaptability
topic dual-layer phase change materials
battery thermal management
paraffin/expanded graphite/bamboo charcoal
broad-spectrum temperature regulation
url http://www.zhilengxuebao.com/thesisDetails?columnId=102098852&Fpath=home&index=0
work_keys_str_mv AT wangtieying experimentalstudyondualpcmgradientthermalmanagementforlithiumionbatterieswithwidetemperatureadaptability
AT liusongsong experimentalstudyondualpcmgradientthermalmanagementforlithiumionbatterieswithwidetemperatureadaptability
AT suyuanxiang experimentalstudyondualpcmgradientthermalmanagementforlithiumionbatterieswithwidetemperatureadaptability
AT liushengchun experimentalstudyondualpcmgradientthermalmanagementforlithiumionbatterieswithwidetemperatureadaptability
AT shiqianlei experimentalstudyondualpcmgradientthermalmanagementforlithiumionbatterieswithwidetemperatureadaptability
AT xuchao experimentalstudyondualpcmgradientthermalmanagementforlithiumionbatterieswithwidetemperatureadaptability
AT liaozixuan experimentalstudyondualpcmgradientthermalmanagementforlithiumionbatterieswithwidetemperatureadaptability