A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems

Inductive Wireless Power Transfer (WPT) technologies are advancing significantly in the electric vehicle (EV) charging applications. Misalignment between transmitting and receiving coils can considerably affect power transmission efficiency in WPT systems. Prior research involved power electronics a...

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Main Authors: Ashwini Rathod, Satish M. Mahajan, Taiye Owu
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:World Electric Vehicle Journal
Subjects:
Online Access:https://www.mdpi.com/2032-6653/16/7/405
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author Ashwini Rathod
Satish M. Mahajan
Taiye Owu
author_facet Ashwini Rathod
Satish M. Mahajan
Taiye Owu
author_sort Ashwini Rathod
collection DOAJ
description Inductive Wireless Power Transfer (WPT) technologies are advancing significantly in the electric vehicle (EV) charging applications. Misalignment between transmitting and receiving coils can considerably affect power transmission efficiency in WPT systems. Prior research involved power electronics as well as electromagnetic couplers. This work focuses on the coil design aspect of electromagnetic couplers. A relatively new concept of Symmetrical Cross Double-D (SCDD) type of the coil design is introduced specifically to maximize tolerance to misalignment while sustaining significant amount of power transferred. Mutual inductance was determined for the perfect alignment and misalignment positions of the SCDD coils. Mutual inductance obtained from the simulation was validated from the experimental measurements. The SCDD electromagnetic coupler demonstrated almost 2.5 times superior tolerance to misalignment of coils compared to the conventional circular coupler while maintaining at least 78% of maximum power transfer even at a lateral misalignment of 40 mm.
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series World Electric Vehicle Journal
spelling doaj-art-de8d2a2216de491c8c1424ac1b7d90e72025-08-20T03:13:58ZengMDPI AGWorld Electric Vehicle Journal2032-66532025-07-0116740510.3390/wevj16070405A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT SystemsAshwini Rathod0Satish M. Mahajan1Taiye Owu2Department of Electrical Engineering, Tennessee Tech University, Cookeville, TN 38505, USACenter for Energy System Research, Tennessee Tech University, Cookeville, TN 38505, USABonitron, Inc., Nashville, TN 37211, USAInductive Wireless Power Transfer (WPT) technologies are advancing significantly in the electric vehicle (EV) charging applications. Misalignment between transmitting and receiving coils can considerably affect power transmission efficiency in WPT systems. Prior research involved power electronics as well as electromagnetic couplers. This work focuses on the coil design aspect of electromagnetic couplers. A relatively new concept of Symmetrical Cross Double-D (SCDD) type of the coil design is introduced specifically to maximize tolerance to misalignment while sustaining significant amount of power transferred. Mutual inductance was determined for the perfect alignment and misalignment positions of the SCDD coils. Mutual inductance obtained from the simulation was validated from the experimental measurements. The SCDD electromagnetic coupler demonstrated almost 2.5 times superior tolerance to misalignment of coils compared to the conventional circular coupler while maintaining at least 78% of maximum power transfer even at a lateral misalignment of 40 mm.https://www.mdpi.com/2032-6653/16/7/405wireless inductive power transferelectric vehicles (EVs) chargingSymmetrical Cross Double-D coilmisalignment
spellingShingle Ashwini Rathod
Satish M. Mahajan
Taiye Owu
A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems
World Electric Vehicle Journal
wireless inductive power transfer
electric vehicles (EVs) charging
Symmetrical Cross Double-D coil
misalignment
title A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems
title_full A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems
title_fullStr A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems
title_full_unstemmed A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems
title_short A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems
title_sort symmetrical cross double d coil with improved misalignment tolerance for wpt systems
topic wireless inductive power transfer
electric vehicles (EVs) charging
Symmetrical Cross Double-D coil
misalignment
url https://www.mdpi.com/2032-6653/16/7/405
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AT taiyeowu asymmetricalcrossdoubledcoilwithimprovedmisalignmenttoleranceforwptsystems
AT ashwinirathod symmetricalcrossdoubledcoilwithimprovedmisalignmenttoleranceforwptsystems
AT satishmmahajan symmetricalcrossdoubledcoilwithimprovedmisalignmenttoleranceforwptsystems
AT taiyeowu symmetricalcrossdoubledcoilwithimprovedmisalignmenttoleranceforwptsystems