Investigating resource productivity: the ecological potential of printed electronics as alternative to PCB

Printed electronics are gaining momentum as an alternative to etched electronics. Production of printed electronics requires less energy, water and raw materials and its flexible, transparent, stretchable and breathable potential allows for numerous new applications. While still in its infancy, prin...

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Main Authors: Marieke van Diemen, Jan Brusselaers, Corné Rentrop
Format: Article
Language:English
Published: IOP Publishing 2025-01-01
Series:Environmental Research Communications
Subjects:
Online Access:https://doi.org/10.1088/2515-7620/ad9f0f
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author Marieke van Diemen
Jan Brusselaers
Corné Rentrop
author_facet Marieke van Diemen
Jan Brusselaers
Corné Rentrop
author_sort Marieke van Diemen
collection DOAJ
description Printed electronics are gaining momentum as an alternative to etched electronics. Production of printed electronics requires less energy, water and raw materials and its flexible, transparent, stretchable and breathable potential allows for numerous new applications. While still in its infancy, printed electronics have the potential to become a permanent low-cost and efficient substitute for conventional production methods. However, despite promising assets of the printed electronics technology, few quantitative environmental analysis have been performed comparing printed electronics to the conventional printed circuit board (PCB). To fill this gap in the literature, this research evaluates and compares PCB circuitry production to that of a common printing technology; screen printing. A combination of a resource productivity and pollution intensity evaluation and a material input and output analysis is performed. Performance is evaluated by gathering data from existing literature, expert consultancy and own calculations on production data and product weight. Printed electronics were evaluated according to a worst-case scenario and PCB to a best-case scenario in terms of resource consumption. The findings reveal substantial disparities in resource productivity and pollution intensity between printed electronics and PCB. Printed electronics demonstrate superiority across all indicator ratios in comparison to PCB as a consequence of - for example - a zero-water production process, or a printed solution which is 16.14 times lighter in terms of weight. This research thereby contributes to informing the electronics sector about a promising alternative to PCB from the perspective of resource efficiency and pollution intensity. As such, our research results provide a lever for future research investigating the scalability and profitability of the implementation of this technology.
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spelling doaj-art-dd361fb744eb481fb5dc6c1ba5f191092025-01-29T22:12:32ZengIOP PublishingEnvironmental Research Communications2515-76202025-01-017101503510.1088/2515-7620/ad9f0fInvestigating resource productivity: the ecological potential of printed electronics as alternative to PCBMarieke van Diemen0https://orcid.org/0009-0009-8085-4877Jan Brusselaers1https://orcid.org/0000-0003-2142-6695Corné Rentrop2Vrije Universiteit Amsterdam , Institute for Environmental Studies, De Boelelaan 1105, 1081 HV Amsterdam, the NetherlandsVrije Universiteit Amsterdam , Institute for Environmental Studies, De Boelelaan 1105, 1081 HV Amsterdam, the NetherlandsTNO at Holst Centre, High Tech Campus 31, 5656 AE Eindhoven, the NetherlandsPrinted electronics are gaining momentum as an alternative to etched electronics. Production of printed electronics requires less energy, water and raw materials and its flexible, transparent, stretchable and breathable potential allows for numerous new applications. While still in its infancy, printed electronics have the potential to become a permanent low-cost and efficient substitute for conventional production methods. However, despite promising assets of the printed electronics technology, few quantitative environmental analysis have been performed comparing printed electronics to the conventional printed circuit board (PCB). To fill this gap in the literature, this research evaluates and compares PCB circuitry production to that of a common printing technology; screen printing. A combination of a resource productivity and pollution intensity evaluation and a material input and output analysis is performed. Performance is evaluated by gathering data from existing literature, expert consultancy and own calculations on production data and product weight. Printed electronics were evaluated according to a worst-case scenario and PCB to a best-case scenario in terms of resource consumption. The findings reveal substantial disparities in resource productivity and pollution intensity between printed electronics and PCB. Printed electronics demonstrate superiority across all indicator ratios in comparison to PCB as a consequence of - for example - a zero-water production process, or a printed solution which is 16.14 times lighter in terms of weight. This research thereby contributes to informing the electronics sector about a promising alternative to PCB from the perspective of resource efficiency and pollution intensity. As such, our research results provide a lever for future research investigating the scalability and profitability of the implementation of this technology.https://doi.org/10.1088/2515-7620/ad9f0fmaterial input output analysisflexible electronicssustainable electronicsresource productivitypollution intensitygreen electronics
spellingShingle Marieke van Diemen
Jan Brusselaers
Corné Rentrop
Investigating resource productivity: the ecological potential of printed electronics as alternative to PCB
Environmental Research Communications
material input output analysis
flexible electronics
sustainable electronics
resource productivity
pollution intensity
green electronics
title Investigating resource productivity: the ecological potential of printed electronics as alternative to PCB
title_full Investigating resource productivity: the ecological potential of printed electronics as alternative to PCB
title_fullStr Investigating resource productivity: the ecological potential of printed electronics as alternative to PCB
title_full_unstemmed Investigating resource productivity: the ecological potential of printed electronics as alternative to PCB
title_short Investigating resource productivity: the ecological potential of printed electronics as alternative to PCB
title_sort investigating resource productivity the ecological potential of printed electronics as alternative to pcb
topic material input output analysis
flexible electronics
sustainable electronics
resource productivity
pollution intensity
green electronics
url https://doi.org/10.1088/2515-7620/ad9f0f
work_keys_str_mv AT mariekevandiemen investigatingresourceproductivitytheecologicalpotentialofprintedelectronicsasalternativetopcb
AT janbrusselaers investigatingresourceproductivitytheecologicalpotentialofprintedelectronicsasalternativetopcb
AT cornerentrop investigatingresourceproductivitytheecologicalpotentialofprintedelectronicsasalternativetopcb