Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima Island

Polymetallic nodules and REE-rich mud under the seabed of 5500–5700 m water depth around Minamitorishima island are promising and attractive for exploration and development. Following our previous research, numerical analysis was used to investigate the unsteady flow characteristics and the lifting...

Full description

Saved in:
Bibliographic Details
Main Authors: Yoshiyuki Shimizu, Masatoshi Sugihara, Koichiro Fujinaga, Kentaro Nakamura, Yasuhiro Kato
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Journal of Marine Science and Engineering
Subjects:
Online Access:https://www.mdpi.com/2077-1312/13/2/267
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850082321997234176
author Yoshiyuki Shimizu
Masatoshi Sugihara
Koichiro Fujinaga
Kentaro Nakamura
Yasuhiro Kato
author_facet Yoshiyuki Shimizu
Masatoshi Sugihara
Koichiro Fujinaga
Kentaro Nakamura
Yasuhiro Kato
author_sort Yoshiyuki Shimizu
collection DOAJ
description Polymetallic nodules and REE-rich mud under the seabed of 5500–5700 m water depth around Minamitorishima island are promising and attractive for exploration and development. Following our previous research, numerical analysis was used to investigate the unsteady flow characteristics and the lifting performance of a commercial production system using an air-lift pump for hybrid lifting, lifting both polymetallic nodules and REE-rich mud. Gas–liquid–solid three-phase flow and gas–liquid two-phase flow in the system were analyzed using the one-dimensional drift–flux model. First, the reliability of the schemes and program was verified by comparing the numerical results with the experimental ones. Next, numerical simulations were conducted, in which the model’s dimensions were related to a commercial production system operated in the deep sea around Minamitorishima island, and the conditions fit the expected production rate. The results revealed the unsteady flow characteristics under the operations, such as start-up, shut-down, feed of polymetallic nodules and REE-rich mud, and those associated with disturbances, such as feed rate fluctuations. We demonstrate that the program and the schemes can simulate the unsteady flow characteristics and the lifting performance of a commercial production system with an air-lift pump well, and they can derive useful information and know-how in advance for the safe and continuous operation of the system.
format Article
id doaj-art-d8bfce4bccd64196a4b6c785400a8a47
institution DOAJ
issn 2077-1312
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Journal of Marine Science and Engineering
spelling doaj-art-d8bfce4bccd64196a4b6c785400a8a472025-08-20T02:44:32ZengMDPI AGJournal of Marine Science and Engineering2077-13122025-01-0113226710.3390/jmse13020267Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima IslandYoshiyuki Shimizu0Masatoshi Sugihara1Koichiro Fujinaga2Kentaro Nakamura3Yasuhiro Kato4ShimizuLab, Itasca JAPAN, Shizuoka 420-0862, JapanFormer, School of Marine Science & Technology, Tokai University, Shizuoka 424-8610, JapanFrontier Research Center for Energy and Resources (FRCER), School of Engineering, The University of Tokyo, Tokyo 113-8656, JapanFrontier Research Center for Energy and Resources (FRCER), School of Engineering, The University of Tokyo, Tokyo 113-8656, JapanOcean Resources Research Center for Next Generation (ORCeNG), Chiba Institute of Technology, Narashino 275-0016, JapanPolymetallic nodules and REE-rich mud under the seabed of 5500–5700 m water depth around Minamitorishima island are promising and attractive for exploration and development. Following our previous research, numerical analysis was used to investigate the unsteady flow characteristics and the lifting performance of a commercial production system using an air-lift pump for hybrid lifting, lifting both polymetallic nodules and REE-rich mud. Gas–liquid–solid three-phase flow and gas–liquid two-phase flow in the system were analyzed using the one-dimensional drift–flux model. First, the reliability of the schemes and program was verified by comparing the numerical results with the experimental ones. Next, numerical simulations were conducted, in which the model’s dimensions were related to a commercial production system operated in the deep sea around Minamitorishima island, and the conditions fit the expected production rate. The results revealed the unsteady flow characteristics under the operations, such as start-up, shut-down, feed of polymetallic nodules and REE-rich mud, and those associated with disturbances, such as feed rate fluctuations. We demonstrate that the program and the schemes can simulate the unsteady flow characteristics and the lifting performance of a commercial production system with an air-lift pump well, and they can derive useful information and know-how in advance for the safe and continuous operation of the system.https://www.mdpi.com/2077-1312/13/2/267numerical simulationhybrid lifting operationpolymetallic nodulesREE-rich mudair-lift pumpMinamitorishima island
spellingShingle Yoshiyuki Shimizu
Masatoshi Sugihara
Koichiro Fujinaga
Kentaro Nakamura
Yasuhiro Kato
Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima Island
Journal of Marine Science and Engineering
numerical simulation
hybrid lifting operation
polymetallic nodules
REE-rich mud
air-lift pump
Minamitorishima island
title Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima Island
title_full Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima Island
title_fullStr Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima Island
title_full_unstemmed Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima Island
title_short Numerical Simulation on Hybrid Lifting Operation of Polymetallic Nodules and Rare-Earth Elements-Rich Mud by Air-Lift Pump in Deep Sea around Minamitorishima Island
title_sort numerical simulation on hybrid lifting operation of polymetallic nodules and rare earth elements rich mud by air lift pump in deep sea around minamitorishima island
topic numerical simulation
hybrid lifting operation
polymetallic nodules
REE-rich mud
air-lift pump
Minamitorishima island
url https://www.mdpi.com/2077-1312/13/2/267
work_keys_str_mv AT yoshiyukishimizu numericalsimulationonhybridliftingoperationofpolymetallicnodulesandrareearthelementsrichmudbyairliftpumpindeepseaaroundminamitorishimaisland
AT masatoshisugihara numericalsimulationonhybridliftingoperationofpolymetallicnodulesandrareearthelementsrichmudbyairliftpumpindeepseaaroundminamitorishimaisland
AT koichirofujinaga numericalsimulationonhybridliftingoperationofpolymetallicnodulesandrareearthelementsrichmudbyairliftpumpindeepseaaroundminamitorishimaisland
AT kentaronakamura numericalsimulationonhybridliftingoperationofpolymetallicnodulesandrareearthelementsrichmudbyairliftpumpindeepseaaroundminamitorishimaisland
AT yasuhirokato numericalsimulationonhybridliftingoperationofpolymetallicnodulesandrareearthelementsrichmudbyairliftpumpindeepseaaroundminamitorishimaisland