Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a Template

Highly porous alumina-based ceramics were fabricated by a slip casting method by employing polymethylmethacrylate (PMMA) microspheres having different diameters as a template and MgO or SiC powder as a sintering aid and subsequent calcination at 1600∘C. Spherical pores reflecting the morphology of t...

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Main Authors: Kazutaka Kamitani, Takeo Hyodo, Yasuhiro Shimizu, Makoto Egashira
Format: Article
Language:English
Published: Wiley 2009-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2009/601850
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author Kazutaka Kamitani
Takeo Hyodo
Yasuhiro Shimizu
Makoto Egashira
author_facet Kazutaka Kamitani
Takeo Hyodo
Yasuhiro Shimizu
Makoto Egashira
author_sort Kazutaka Kamitani
collection DOAJ
description Highly porous alumina-based ceramics were fabricated by a slip casting method by employing polymethylmethacrylate (PMMA) microspheres having different diameters as a template and MgO or SiC powder as a sintering aid and subsequent calcination at 1600∘C. Spherical pores reflecting the morphology of the PMMA microspheres could be fabricated. In addition, the formation of much smaller connected space among the pores was observed on the pore's inner walls of all ceramics. In this method, porous structure, for example, pore diameter, shape (open or closed), and mechanical properties, could be controlled by varying the particle size of PMMA microspheres and its concentration in alumina-based slurries. Highly porous and mechanically strong alumina-based ceramics having an open porosity of 62%, a connected space size of 1.3 𝜇m, and a compressive strength of 147.6 MPa could be fabricated by employing PMMA microspheres with a mean particle size of 22.6 𝜇m and an appropriate amount of SiC.
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institution Kabale University
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spelling doaj-art-d4919806f723462986f3fb2c38ecd47e2025-02-03T05:47:59ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422009-01-01200910.1155/2009/601850601850Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a TemplateKazutaka Kamitani0Takeo Hyodo1Yasuhiro Shimizu2Makoto Egashira3Graduate School of Science and Technology, Nagasaki University, 1-14 Bunkyo-machi, Nagasaki 852-8521, JapanGraduate School of Science and Technology, Nagasaki University, 1-14 Bunkyo-machi, Nagasaki 852-8521, JapanDepartment of Materials Science and Engineering, Faculty of Engineering, Nagasaki University, 1-14 Bunkyo-machi, Nagasaki 852-8521, JapanDepartment of Materials Science and Engineering, Faculty of Engineering, Nagasaki University, 1-14 Bunkyo-machi, Nagasaki 852-8521, JapanHighly porous alumina-based ceramics were fabricated by a slip casting method by employing polymethylmethacrylate (PMMA) microspheres having different diameters as a template and MgO or SiC powder as a sintering aid and subsequent calcination at 1600∘C. Spherical pores reflecting the morphology of the PMMA microspheres could be fabricated. In addition, the formation of much smaller connected space among the pores was observed on the pore's inner walls of all ceramics. In this method, porous structure, for example, pore diameter, shape (open or closed), and mechanical properties, could be controlled by varying the particle size of PMMA microspheres and its concentration in alumina-based slurries. Highly porous and mechanically strong alumina-based ceramics having an open porosity of 62%, a connected space size of 1.3 𝜇m, and a compressive strength of 147.6 MPa could be fabricated by employing PMMA microspheres with a mean particle size of 22.6 𝜇m and an appropriate amount of SiC.http://dx.doi.org/10.1155/2009/601850
spellingShingle Kazutaka Kamitani
Takeo Hyodo
Yasuhiro Shimizu
Makoto Egashira
Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a Template
Advances in Materials Science and Engineering
title Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a Template
title_full Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a Template
title_fullStr Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a Template
title_full_unstemmed Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a Template
title_short Fabrication of Highly Porous Alumina-Based Ceramics with Connected Spaces by Employing PMMA Microspheres as a Template
title_sort fabrication of highly porous alumina based ceramics with connected spaces by employing pmma microspheres as a template
url http://dx.doi.org/10.1155/2009/601850
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AT yasuhiroshimizu fabricationofhighlyporousaluminabasedceramicswithconnectedspacesbyemployingpmmamicrospheresasatemplate
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