Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled Tubes

An improved pyramidal prefolded pattern was designed and applied to thin-walled tubes. This delicately designed pattern modularizes the tube to control the folding process and act as an inducer to trigger deformation modes with outstanding crushing performance. Dynamic crushing tests were conducted...

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Main Authors: Junxian Zhou, Chuang Dong, Bingzhi Chen, Xu Niu
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/6614381
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author Junxian Zhou
Chuang Dong
Bingzhi Chen
Xu Niu
author_facet Junxian Zhou
Chuang Dong
Bingzhi Chen
Xu Niu
author_sort Junxian Zhou
collection DOAJ
description An improved pyramidal prefolded pattern was designed and applied to thin-walled tubes. This delicately designed pattern modularizes the tube to control the folding process and act as an inducer to trigger deformation modes with outstanding crushing performance. Dynamic crushing tests were conducted numerically; the simulation results reveal that the patterned square tube developed a deformation mode with shorter wavelength, better load consistencies, and higher energy-absorption efficiency (up to 29%) than that of the traditional counterpart. Moreover, geometric analysis was performed and structural improvements were conducted by applying the optimal geometric parameters onto an octagonal profile. The designed patterned octagonal tube collapsed into a highly efficient deformation mode known as diamond mode. Furthermore, the comparative results show that patterned octagonal tubes demonstrated an energy absorption up to 90.1% higher than that of a conventional square column while improving the geometric compliance. These findings enrich research on patterned tubes and provide new explorations for the development of high-performance energy-absorbing structures.
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institution Kabale University
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publishDate 2021-01-01
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series Advances in Materials Science and Engineering
spelling doaj-art-d45b93280a7b457e922507a7e94a26c32025-02-03T06:43:48ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422021-01-01202110.1155/2021/66143816614381Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled TubesJunxian Zhou0Chuang Dong1Bingzhi Chen2Xu Niu3School of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, Liaoning, ChinaSchool of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, Liaoning, ChinaSchool of Locomotive and Rolling Stock Engineering, Dalian Jiaotong University, Dalian 116028, Liaoning, ChinaSchool of Mechanical Engineering, Dalian Jiaotong University, Dalian 116028, Liaoning, ChinaAn improved pyramidal prefolded pattern was designed and applied to thin-walled tubes. This delicately designed pattern modularizes the tube to control the folding process and act as an inducer to trigger deformation modes with outstanding crushing performance. Dynamic crushing tests were conducted numerically; the simulation results reveal that the patterned square tube developed a deformation mode with shorter wavelength, better load consistencies, and higher energy-absorption efficiency (up to 29%) than that of the traditional counterpart. Moreover, geometric analysis was performed and structural improvements were conducted by applying the optimal geometric parameters onto an octagonal profile. The designed patterned octagonal tube collapsed into a highly efficient deformation mode known as diamond mode. Furthermore, the comparative results show that patterned octagonal tubes demonstrated an energy absorption up to 90.1% higher than that of a conventional square column while improving the geometric compliance. These findings enrich research on patterned tubes and provide new explorations for the development of high-performance energy-absorbing structures.http://dx.doi.org/10.1155/2021/6614381
spellingShingle Junxian Zhou
Chuang Dong
Bingzhi Chen
Xu Niu
Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled Tubes
Advances in Materials Science and Engineering
title Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled Tubes
title_full Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled Tubes
title_fullStr Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled Tubes
title_full_unstemmed Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled Tubes
title_short Design and Numerical Simulation of Pyramidal Prefolded Patterned Thin-Walled Tubes
title_sort design and numerical simulation of pyramidal prefolded patterned thin walled tubes
url http://dx.doi.org/10.1155/2021/6614381
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AT bingzhichen designandnumericalsimulationofpyramidalprefoldedpatternedthinwalledtubes
AT xuniu designandnumericalsimulationofpyramidalprefoldedpatternedthinwalledtubes