Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention

Chromium is a high value metal and the retention of the same during the refining of high carbon ferrochrome as well as high alloy steel has significant economic and environmental impacts. The loss of chromium during the decarburization is generally minimized using argon-oxygen mixtures thereby r...

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Main Authors: Wang H., Nzotta M.M., Teng L., Seetharaman S.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2013-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300010W.pdf
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author Wang H.
Nzotta M.M.
Teng L.
Seetharaman S.
author_facet Wang H.
Nzotta M.M.
Teng L.
Seetharaman S.
author_sort Wang H.
collection DOAJ
description Chromium is a high value metal and the retention of the same during the refining of high carbon ferrochrome as well as high alloy steel has significant economic and environmental impacts. The loss of chromium during the decarburization is generally minimized using argon-oxygen mixtures thereby reducing the oxygen partial pressure (PO2) of the oxidant gas. In the current study, experiments were carried out in an induction furnace and CO2 was introduced with the view to partly reduce PO2 and partly as an oxidizer. During these experiments, the decarburization of molten Cr-alloy was conducted using pure O2, pure CO2 or O2+CO2 mixtures. The results demonstrated that the Cr loss can be minimized under CO2 introduction. The kinetic analysis showed that the mass transfer is effective due to the production of 2CO gas molecules from one CO2 molecule during the reaction which will improve the stirring of the bath. Besides, CO2 reacts with carbon in melt is an endothermic reaction, introduction of CO2 could be a cooler during the refining process, hence the temperature could be controlled by controlling the diluting gas amount, in this case, the over heat of bath refractory could be prevented and the lifetime of refractory could be extended.
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publisher University of Belgrade, Technical Faculty, Bor
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series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-d18e65986bfb4aa0b8ab4cea61bd5fa02025-02-02T18:59:57ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392013-01-0149217518110.2298/JMMB120813010WDecarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retentionWang H.Nzotta M.M.Teng L.Seetharaman S.Chromium is a high value metal and the retention of the same during the refining of high carbon ferrochrome as well as high alloy steel has significant economic and environmental impacts. The loss of chromium during the decarburization is generally minimized using argon-oxygen mixtures thereby reducing the oxygen partial pressure (PO2) of the oxidant gas. In the current study, experiments were carried out in an induction furnace and CO2 was introduced with the view to partly reduce PO2 and partly as an oxidizer. During these experiments, the decarburization of molten Cr-alloy was conducted using pure O2, pure CO2 or O2+CO2 mixtures. The results demonstrated that the Cr loss can be minimized under CO2 introduction. The kinetic analysis showed that the mass transfer is effective due to the production of 2CO gas molecules from one CO2 molecule during the reaction which will improve the stirring of the bath. Besides, CO2 reacts with carbon in melt is an endothermic reaction, introduction of CO2 could be a cooler during the refining process, hence the temperature could be controlled by controlling the diluting gas amount, in this case, the over heat of bath refractory could be prevented and the lifetime of refractory could be extended.http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300010W.pdfCO2Cr retentionpartial pressuredecarburizationtemperature control
spellingShingle Wang H.
Nzotta M.M.
Teng L.
Seetharaman S.
Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention
Journal of Mining and Metallurgy. Section B: Metallurgy
CO2
Cr retention
partial pressure
decarburization
temperature control
title Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention
title_full Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention
title_fullStr Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention
title_full_unstemmed Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention
title_short Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention
title_sort decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved cr retention
topic CO2
Cr retention
partial pressure
decarburization
temperature control
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300010W.pdf
work_keys_str_mv AT wangh decarburizationofferrochromeandhighalloysteelswithoptimizedgasandslagphasestowardsimprovedcrretention
AT nzottamm decarburizationofferrochromeandhighalloysteelswithoptimizedgasandslagphasestowardsimprovedcrretention
AT tengl decarburizationofferrochromeandhighalloysteelswithoptimizedgasandslagphasestowardsimprovedcrretention
AT seetharamans decarburizationofferrochromeandhighalloysteelswithoptimizedgasandslagphasestowardsimprovedcrretention