Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive Method

Developing new materials or improving their heat treatment techniques is key to industrial upgrades for increasing fastener product quality. Nowadays, high tensile strength bolts are heat-treated to achieve desired mechanical properties such as hardness, strength, toughness, and resistance to fatigu...

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Main Authors: Shao-Yi Hsia, Yu-Tuan Chou
Format: Article
Language:English
Published: Wiley 2015-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2015/684836
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author Shao-Yi Hsia
Yu-Tuan Chou
author_facet Shao-Yi Hsia
Yu-Tuan Chou
author_sort Shao-Yi Hsia
collection DOAJ
description Developing new materials or improving their heat treatment techniques is key to industrial upgrades for increasing fastener product quality. Nowadays, high tensile strength bolts are heat-treated to achieve desired mechanical properties such as hardness, strength, toughness, and resistance to fatigue and wear. Ultrasound detection is one widely used nondestructive inspection technique. Based on the characteristics of wave transmission, the refraction, diffraction, and scattering of ultrasound wave velocity and attenuation in a material are governed by its grain boundary characteristics. In this study, C1045 middle carbon steel was heat-treated at various temperatures and then water-quenched, and the relationships among grain size, ultrasonic velocity, attenuation, and material hardness were then determined using two ultrasound sources. Our experimental results show that a smaller average grain size as well as higher hardness can be obtained from higher quenching temperatures. Faster acoustic velocities and slower attenuation coefficients are caused by higher material hardness. A scattering effect is more obvious for higher transducer frequencies. Our results demonstrate another nondestructive test that can assess the quenching process in the fastener industry.
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spelling doaj-art-d15f52b60c15491d92b34d860866aa762025-02-03T06:10:50ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422015-01-01201510.1155/2015/684836684836Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive MethodShao-Yi Hsia0Yu-Tuan Chou1Department of Mechanical & Automation Engineering, Kao Yuan University, Kaohsiung 821, TaiwanDepartment of Applied Geoinformatics, Chia Nan University of Pharmacy & Science, Tainan 717, TaiwanDeveloping new materials or improving their heat treatment techniques is key to industrial upgrades for increasing fastener product quality. Nowadays, high tensile strength bolts are heat-treated to achieve desired mechanical properties such as hardness, strength, toughness, and resistance to fatigue and wear. Ultrasound detection is one widely used nondestructive inspection technique. Based on the characteristics of wave transmission, the refraction, diffraction, and scattering of ultrasound wave velocity and attenuation in a material are governed by its grain boundary characteristics. In this study, C1045 middle carbon steel was heat-treated at various temperatures and then water-quenched, and the relationships among grain size, ultrasonic velocity, attenuation, and material hardness were then determined using two ultrasound sources. Our experimental results show that a smaller average grain size as well as higher hardness can be obtained from higher quenching temperatures. Faster acoustic velocities and slower attenuation coefficients are caused by higher material hardness. A scattering effect is more obvious for higher transducer frequencies. Our results demonstrate another nondestructive test that can assess the quenching process in the fastener industry.http://dx.doi.org/10.1155/2015/684836
spellingShingle Shao-Yi Hsia
Yu-Tuan Chou
Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive Method
Advances in Materials Science and Engineering
title Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive Method
title_full Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive Method
title_fullStr Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive Method
title_full_unstemmed Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive Method
title_short Assessing the Hardness of Quenched Medium Steel Using an Ultrasonic Nondestructive Method
title_sort assessing the hardness of quenched medium steel using an ultrasonic nondestructive method
url http://dx.doi.org/10.1155/2015/684836
work_keys_str_mv AT shaoyihsia assessingthehardnessofquenchedmediumsteelusinganultrasonicnondestructivemethod
AT yutuanchou assessingthehardnessofquenchedmediumsteelusinganultrasonicnondestructivemethod