Challenges and opportunities for high-quality battery production at scale

Abstract As the world electrifies, global battery production is expected to surge. However, batteries are both difficult to produce at the gigawatt-hour scale and sensitive to minor manufacturing variation. As a result, the battery industry has already experienced both highly-visible safety incident...

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Main Authors: Peter M. Attia, Eric Moch, Patrick K. Herring
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-55861-7
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author Peter M. Attia
Eric Moch
Patrick K. Herring
author_facet Peter M. Attia
Eric Moch
Patrick K. Herring
author_sort Peter M. Attia
collection DOAJ
description Abstract As the world electrifies, global battery production is expected to surge. However, batteries are both difficult to produce at the gigawatt-hour scale and sensitive to minor manufacturing variation. As a result, the battery industry has already experienced both highly-visible safety incidents and under-the-radar reliability issues—a trend that will only worsen if left unaddressed. Here we highlight both the challenges and opportunities to enable battery quality at scale. We first describe the interplay between various battery failure modes and their numerous root causes. We then discuss how to manage and improve battery quality during production. We hope our perspective brings greater visibility to the battery quality challenge to enable safe global electrification.
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spelling doaj-art-cdb2d2eba9cd4a83b33573422ef3c1702025-01-19T12:31:31ZengNature PortfolioNature Communications2041-17232025-01-0116111410.1038/s41467-025-55861-7Challenges and opportunities for high-quality battery production at scalePeter M. Attia0Eric Moch1Patrick K. Herring2GlimpseGlimpseGlimpseAbstract As the world electrifies, global battery production is expected to surge. However, batteries are both difficult to produce at the gigawatt-hour scale and sensitive to minor manufacturing variation. As a result, the battery industry has already experienced both highly-visible safety incidents and under-the-radar reliability issues—a trend that will only worsen if left unaddressed. Here we highlight both the challenges and opportunities to enable battery quality at scale. We first describe the interplay between various battery failure modes and their numerous root causes. We then discuss how to manage and improve battery quality during production. We hope our perspective brings greater visibility to the battery quality challenge to enable safe global electrification.https://doi.org/10.1038/s41467-025-55861-7
spellingShingle Peter M. Attia
Eric Moch
Patrick K. Herring
Challenges and opportunities for high-quality battery production at scale
Nature Communications
title Challenges and opportunities for high-quality battery production at scale
title_full Challenges and opportunities for high-quality battery production at scale
title_fullStr Challenges and opportunities for high-quality battery production at scale
title_full_unstemmed Challenges and opportunities for high-quality battery production at scale
title_short Challenges and opportunities for high-quality battery production at scale
title_sort challenges and opportunities for high quality battery production at scale
url https://doi.org/10.1038/s41467-025-55861-7
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AT ericmoch challengesandopportunitiesforhighqualitybatteryproductionatscale
AT patrickkherring challengesandopportunitiesforhighqualitybatteryproductionatscale