Optimizing Material and Technology Selection for Cost-Effective Equipment Performance
Purpose. To optimize criteria for evaluating the implementation of wear-resistant materials to reduce production costs and equipment downtime. Design / Method / Approach. The study employed an analytical review of publications, spectral and metallographic analysis of alloys, a gravimetric method fo...
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| Format: | Article |
| Language: | English |
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Oles Honchar Dnipro National University
2025-05-01
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| Series: | Challenges and Issues of Modern Science |
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| Online Access: | https://cims.fti.dp.ua/j/article/view/287 |
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| author | Valerii Netrebko Vadym Shalomieiev Serhii Sheiko Olexandr Shapurov Oleksii Hrechanyi Valentyna Tretiak |
| author_facet | Valerii Netrebko Vadym Shalomieiev Serhii Sheiko Olexandr Shapurov Oleksii Hrechanyi Valentyna Tretiak |
| author_sort | Valerii Netrebko |
| collection | DOAJ |
| description |
Purpose. To optimize criteria for evaluating the implementation of wear-resistant materials to reduce production costs and equipment downtime. Design / Method / Approach. The study employed an analytical review of publications, spectral and metallographic analysis of alloys, a gravimetric method for assessing wear resistance, and heat treatment to enhance it. Findings. An analysis of challenges in developing materials for mining, metallurgical, and construction equipment was conducted. It was established that component service life must align with equipment maintenance schedules. New materials with enhanced wear resistance may be economically unviable due to high costs or inability to realize durability benefits. A balance between cost and service life is achieved by analyzing operating conditions and defining material and technology requirements. Theoretical Implications. The study expands knowledge on reducing production costs by identifying criteria for the effective implementation of materials and technologies. Practical Implications. A multi-criteria analysis is proposed for adopting new materials and technologies in the production of components for mining, metallurgical, and construction equipment, reducing costs and downtime. Originality / Value. The methodology uniquely optimizes material selection by aligning component durability with maintenance schedules, minimizing downtime. Its innovative alloy development resolves conflicting material requirements, enhancing production efficiency. Research Limitations / Future Research. Limitations include a focus on specific materials; future research should explore a broader range of materials and conditions. Article Type. Empirical.
PURL: https://purl.org/cims/4.287
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| format | Article |
| id | doaj-art-ccbc6bb1cdb04abcbb3e437dcf51c8ae |
| institution | DOAJ |
| issn | 3083-5704 |
| language | English |
| publishDate | 2025-05-01 |
| publisher | Oles Honchar Dnipro National University |
| record_format | Article |
| series | Challenges and Issues of Modern Science |
| spelling | doaj-art-ccbc6bb1cdb04abcbb3e437dcf51c8ae2025-08-20T03:05:53ZengOles Honchar Dnipro National UniversityChallenges and Issues of Modern Science3083-57042025-05-01Optimizing Material and Technology Selection for Cost-Effective Equipment PerformanceValerii Netrebko0https://orcid.org/0000-0003-3283-0116Vadym Shalomieiev1https://orcid.org/0000-0002-6091-837XSerhii Sheiko2https://orcid.org/0000-0001-5761-4263Olexandr Shapurov3https://orcid.org/0000-0002-4381-4886Oleksii Hrechanyi4https://orcid.org/0000-0003-0524-4998Valentyna Tretiak5https://orcid.org/0009-0003-5548-6394National University Zaporizhzhia PolytechnicNational University Zaporizhzhia PolytechnicZaporizhzhya National UniversityZaporizhzhya National UniversityZaporizhzhya National UniversityZaporizhzhya National University Purpose. To optimize criteria for evaluating the implementation of wear-resistant materials to reduce production costs and equipment downtime. Design / Method / Approach. The study employed an analytical review of publications, spectral and metallographic analysis of alloys, a gravimetric method for assessing wear resistance, and heat treatment to enhance it. Findings. An analysis of challenges in developing materials for mining, metallurgical, and construction equipment was conducted. It was established that component service life must align with equipment maintenance schedules. New materials with enhanced wear resistance may be economically unviable due to high costs or inability to realize durability benefits. A balance between cost and service life is achieved by analyzing operating conditions and defining material and technology requirements. Theoretical Implications. The study expands knowledge on reducing production costs by identifying criteria for the effective implementation of materials and technologies. Practical Implications. A multi-criteria analysis is proposed for adopting new materials and technologies in the production of components for mining, metallurgical, and construction equipment, reducing costs and downtime. Originality / Value. The methodology uniquely optimizes material selection by aligning component durability with maintenance schedules, minimizing downtime. Its innovative alloy development resolves conflicting material requirements, enhancing production efficiency. Research Limitations / Future Research. Limitations include a focus on specific materials; future research should explore a broader range of materials and conditions. Article Type. Empirical. PURL: https://purl.org/cims/4.287 https://cims.fti.dp.ua/j/article/view/287high-manganese steelaustenitemartensitic transformationwear resistanceplastic deformation |
| spellingShingle | Valerii Netrebko Vadym Shalomieiev Serhii Sheiko Olexandr Shapurov Oleksii Hrechanyi Valentyna Tretiak Optimizing Material and Technology Selection for Cost-Effective Equipment Performance Challenges and Issues of Modern Science high-manganese steel austenite martensitic transformation wear resistance plastic deformation |
| title | Optimizing Material and Technology Selection for Cost-Effective Equipment Performance |
| title_full | Optimizing Material and Technology Selection for Cost-Effective Equipment Performance |
| title_fullStr | Optimizing Material and Technology Selection for Cost-Effective Equipment Performance |
| title_full_unstemmed | Optimizing Material and Technology Selection for Cost-Effective Equipment Performance |
| title_short | Optimizing Material and Technology Selection for Cost-Effective Equipment Performance |
| title_sort | optimizing material and technology selection for cost effective equipment performance |
| topic | high-manganese steel austenite martensitic transformation wear resistance plastic deformation |
| url | https://cims.fti.dp.ua/j/article/view/287 |
| work_keys_str_mv | AT valeriinetrebko optimizingmaterialandtechnologyselectionforcosteffectiveequipmentperformance AT vadymshalomieiev optimizingmaterialandtechnologyselectionforcosteffectiveequipmentperformance AT serhiisheiko optimizingmaterialandtechnologyselectionforcosteffectiveequipmentperformance AT olexandrshapurov optimizingmaterialandtechnologyselectionforcosteffectiveequipmentperformance AT oleksiihrechanyi optimizingmaterialandtechnologyselectionforcosteffectiveequipmentperformance AT valentynatretiak optimizingmaterialandtechnologyselectionforcosteffectiveequipmentperformance |