Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection Device

During the operation of hoist, the speed and acceleration of each wire rope are inconsistent and the inertia force is changed due to the wear of the friction pad on the drum, which makes an impact on the cylinder of the tension balance hydraulic connection device and aggravates the flow pressure los...

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Main Authors: Di Song, Gui-Yun Xu, Gao-Yang Lei, Xiao-Guang Zhang, Bao-Lai Tian
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2019/3809242
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author Di Song
Gui-Yun Xu
Gao-Yang Lei
Xiao-Guang Zhang
Bao-Lai Tian
author_facet Di Song
Gui-Yun Xu
Gao-Yang Lei
Xiao-Guang Zhang
Bao-Lai Tian
author_sort Di Song
collection DOAJ
description During the operation of hoist, the speed and acceleration of each wire rope are inconsistent and the inertia force is changed due to the wear of the friction pad on the drum, which makes an impact on the cylinder of the tension balance hydraulic connection device and aggravates the flow pressure loss. It results in the nonlinear friction force between the piston and cylinder and affects the accuracy of wire rope tension and load measured by an oil pressure sensor which is installed on the tension balance hydraulic connecting device. In this paper, the simulation model of the tension balanced hydraulic connecting device is established by AMESim software, and the hydraulic dynamic response under different pressures, flow rates, and speed of a single hydraulic cylinder and tension balanced hydraulic connecting device is analyzed. The Leuven friction model is used to compensate the pressure loss along the course and local pressure loss and calculate the friction force, where specific parameters are determined by experiments. The real-time compensation experiment of the tension balance hydraulic connecting device proves that the device effectively improves the accuracy of wire rope tension and load monitoring.
format Article
id doaj-art-cb782aa7fe0248638cecd211632320d5
institution Kabale University
issn 1070-9622
1875-9203
language English
publishDate 2019-01-01
publisher Wiley
record_format Article
series Shock and Vibration
spelling doaj-art-cb782aa7fe0248638cecd211632320d52025-02-03T01:30:36ZengWileyShock and Vibration1070-96221875-92032019-01-01201910.1155/2019/38092423809242Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection DeviceDi Song0Gui-Yun Xu1Gao-Yang Lei2Xiao-Guang Zhang3Bao-Lai Tian4School of Mechanical and Electrical Engineering, China University of Mining & Technology, Xuzhou 221116, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Xuzhou 221116, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Xuzhou 221116, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Xuzhou 221116, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Xuzhou 221116, ChinaDuring the operation of hoist, the speed and acceleration of each wire rope are inconsistent and the inertia force is changed due to the wear of the friction pad on the drum, which makes an impact on the cylinder of the tension balance hydraulic connection device and aggravates the flow pressure loss. It results in the nonlinear friction force between the piston and cylinder and affects the accuracy of wire rope tension and load measured by an oil pressure sensor which is installed on the tension balance hydraulic connecting device. In this paper, the simulation model of the tension balanced hydraulic connecting device is established by AMESim software, and the hydraulic dynamic response under different pressures, flow rates, and speed of a single hydraulic cylinder and tension balanced hydraulic connecting device is analyzed. The Leuven friction model is used to compensate the pressure loss along the course and local pressure loss and calculate the friction force, where specific parameters are determined by experiments. The real-time compensation experiment of the tension balance hydraulic connecting device proves that the device effectively improves the accuracy of wire rope tension and load monitoring.http://dx.doi.org/10.1155/2019/3809242
spellingShingle Di Song
Gui-Yun Xu
Gao-Yang Lei
Xiao-Guang Zhang
Bao-Lai Tian
Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection Device
Shock and Vibration
title Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection Device
title_full Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection Device
title_fullStr Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection Device
title_full_unstemmed Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection Device
title_short Research on Dynamic Characteristics and Compensation of Wire Rope Tension and Load Measurement Based on Hydraulic Connection Device
title_sort research on dynamic characteristics and compensation of wire rope tension and load measurement based on hydraulic connection device
url http://dx.doi.org/10.1155/2019/3809242
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AT xiaoguangzhang researchondynamiccharacteristicsandcompensationofwireropetensionandloadmeasurementbasedonhydraulicconnectiondevice
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