Fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stress

In this study, we focused on hanging sleepers and rail-head surface irregularities, which are considered to affect the fatigue life of aged rails, and statistically analyzed their occurrence on commercial lines. The occurrence of these conditions was expressed by the probability density function, wh...

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Main Authors: Mitsuru HOSODA, Nobutaka TAKAHASHI, Tadashi DESHIMARU
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2024-12-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/91/941/91_24-00154/_pdf/-char/en
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author Mitsuru HOSODA
Nobutaka TAKAHASHI
Tadashi DESHIMARU
author_facet Mitsuru HOSODA
Nobutaka TAKAHASHI
Tadashi DESHIMARU
author_sort Mitsuru HOSODA
collection DOAJ
description In this study, we focused on hanging sleepers and rail-head surface irregularities, which are considered to affect the fatigue life of aged rails, and statistically analyzed their occurrence on commercial lines. The occurrence of these conditions was expressed by the probability density function, which confirmed that the gamma distribution fits well. In addition, fatigue tests were conducted on aged rails, where these conditions were significantly present. Aged rail bending fatigue tests (cumulative passing tonnage: 800 million tons) were conducted, and significant hanging sleepers and rail-head surface irregularities were observed. It was confirmed that the fatigue strength of the rail at the end of the current replacement cycle is equivalent to that of the previously tested aged rail (cumulative passing tonnage: 540 million tons). It is expected that the replacement cycle can be further extended if the hanging sleepers and rail-head surface irregularities are below a certain value. The study also proposed a probabilistic safety evaluation method and control values for the long-term use of rails. The rail health index, calculated from the rail bottom bending stress and fatigue limit, was proposed as an index for preventing rail breakage at locations where significant hanging sleepers and rail-head surface irregularities occur when the cycle replacement is extended or eliminated.
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issn 2187-9761
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publishDate 2024-12-01
publisher The Japan Society of Mechanical Engineers
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series Nihon Kikai Gakkai ronbunshu
spelling doaj-art-caa018a6f4504ba785432b3de28d7f152025-01-27T08:34:35ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612024-12-019194124-0015424-0015410.1299/transjsme.24-00154transjsmeFatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stressMitsuru HOSODA0Nobutaka TAKAHASHI1Tadashi DESHIMARU2Laboratory of Rail Maintenance and Welding, Railway Technical Research InstituteLaboratory of Rail Maintenance and Welding, Railway Technical Research InstituteLaboratory of Rail Maintenance and Welding, Railway Technical Research InstituteIn this study, we focused on hanging sleepers and rail-head surface irregularities, which are considered to affect the fatigue life of aged rails, and statistically analyzed their occurrence on commercial lines. The occurrence of these conditions was expressed by the probability density function, which confirmed that the gamma distribution fits well. In addition, fatigue tests were conducted on aged rails, where these conditions were significantly present. Aged rail bending fatigue tests (cumulative passing tonnage: 800 million tons) were conducted, and significant hanging sleepers and rail-head surface irregularities were observed. It was confirmed that the fatigue strength of the rail at the end of the current replacement cycle is equivalent to that of the previously tested aged rail (cumulative passing tonnage: 540 million tons). It is expected that the replacement cycle can be further extended if the hanging sleepers and rail-head surface irregularities are below a certain value. The study also proposed a probabilistic safety evaluation method and control values for the long-term use of rails. The rail health index, calculated from the rail bottom bending stress and fatigue limit, was proposed as an index for preventing rail breakage at locations where significant hanging sleepers and rail-head surface irregularities occur when the cycle replacement is extended or eliminated.https://www.jstage.jst.go.jp/article/transjsme/91/941/91_24-00154/_pdf/-char/enrailwayrailhanging sleeperrail-head surface irregulalityfatigue limitfatigue stregnthbending fatigue test
spellingShingle Mitsuru HOSODA
Nobutaka TAKAHASHI
Tadashi DESHIMARU
Fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stress
Nihon Kikai Gakkai ronbunshu
railway
rail
hanging sleeper
rail-head surface irregulality
fatigue limit
fatigue stregnth
bending fatigue test
title Fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stress
title_full Fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stress
title_fullStr Fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stress
title_full_unstemmed Fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stress
title_short Fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail-head surface irregularities that affect rail stress
title_sort fatigue life evaluation of aged rails focusing on the state of hanging sleepers and rail head surface irregularities that affect rail stress
topic railway
rail
hanging sleeper
rail-head surface irregulality
fatigue limit
fatigue stregnth
bending fatigue test
url https://www.jstage.jst.go.jp/article/transjsme/91/941/91_24-00154/_pdf/-char/en
work_keys_str_mv AT mitsuruhosoda fatiguelifeevaluationofagedrailsfocusingonthestateofhangingsleepersandrailheadsurfaceirregularitiesthataffectrailstress
AT nobutakatakahashi fatiguelifeevaluationofagedrailsfocusingonthestateofhangingsleepersandrailheadsurfaceirregularitiesthataffectrailstress
AT tadashideshimaru fatiguelifeevaluationofagedrailsfocusingonthestateofhangingsleepersandrailheadsurfaceirregularitiesthataffectrailstress