Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties

A micro-encapsulation technique has been proposed as an efficient way to protect metallic phase change materials (PCM) against degradation of its properties due to environmental and corrosion effects. So far, this technique has been mostly applied to Al-based metallic PCMs operating at temperatures...

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Main Authors: Wojciech Polkowski, Paolo Lai Zhong Lo Biundo, Jianmeng Jiao, Maria Wallin, Bartosz Kalicki, Jakub Ciftci, Łukasz Żrodowski, Adelajda Polkowska, Aleksandra Bętkowska, Filip Kateusz, Merete Tangstad
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025002774
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author Wojciech Polkowski
Paolo Lai Zhong Lo Biundo
Jianmeng Jiao
Maria Wallin
Bartosz Kalicki
Jakub Ciftci
Łukasz Żrodowski
Adelajda Polkowska
Aleksandra Bętkowska
Filip Kateusz
Merete Tangstad
author_facet Wojciech Polkowski
Paolo Lai Zhong Lo Biundo
Jianmeng Jiao
Maria Wallin
Bartosz Kalicki
Jakub Ciftci
Łukasz Żrodowski
Adelajda Polkowska
Aleksandra Bętkowska
Filip Kateusz
Merete Tangstad
author_sort Wojciech Polkowski
collection DOAJ
description A micro-encapsulation technique has been proposed as an efficient way to protect metallic phase change materials (PCM) against degradation of its properties due to environmental and corrosion effects. So far, this technique has been mostly applied to Al-based metallic PCMs operating at temperatures below 700 °C and giving storing capacities of 180–370 Jg-1. In this work, a micro-encapsulation approach was introduced for the first time to a binary eutectic Si-Fe ultra-high temperature PCM predicted to work at temperatures even higher than 1200 °C and providing few times larger stored energy (at a level of 1000 Jg-1). A multi-step processing was designed and applied to fabricate spherical microcapsules having a structure of SiO2 shell and the Si-Fe eutectic PCM core. Structure and basic thermophysical properties of Si-Fe microcapsules were experimentally validated in scanning electron microscope (SEM), X-ray diffraction (XRD) and differential scanning calorimetry (DSC) studies. It was documented that the newly developed Si-Fe microcapsules exhibit high thermal energy storage density of ∼1 MWh/m3, strongly exceeding capabilities of lead-acid and Li-ion batteries, as well as these of the current state of the art latent heat thermal energy storage systems utilized in concentrated solar power applications.
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spelling doaj-art-c9b20bc02f6d428c9451ff83d893a0182025-01-31T05:12:21ZengElsevierResults in Engineering2590-12302025-03-0125104191Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage propertiesWojciech Polkowski0Paolo Lai Zhong Lo Biundo1Jianmeng Jiao2Maria Wallin3Bartosz Kalicki4Jakub Ciftci5Łukasz Żrodowski6Adelajda Polkowska7Aleksandra Bętkowska8Filip Kateusz9Merete Tangstad10Department of Materials Science and Engineering, Norwegian University of Science and Technology, Alfred Getz vei 2, 7491, Trondheim, Norway; Corresponding author.Department of Materials Science and Engineering, Norwegian University of Science and Technology, Alfred Getz vei 2, 7491, Trondheim, NorwayDepartment of Materials Science and Engineering, Norwegian University of Science and Technology, Alfred Getz vei 2, 7491, Trondheim, NorwayDepartment of Materials Science and Engineering, Norwegian University of Science and Technology, Alfred Getz vei 2, 7491, Trondheim, NorwayFaculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, Warsaw 02-507, Poland; AMAZEMET Sp. z o.o. [Ltd], Al. Jana Pawła II 27, Warsaw 00-867, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, Warsaw 02-507, Poland; AMAZEMET Sp. z o.o. [Ltd], Al. Jana Pawła II 27, Warsaw 00-867, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, Warsaw 02-507, Poland; AMAZEMET Sp. z o.o. [Ltd], Al. Jana Pawła II 27, Warsaw 00-867, PolandŁukasiewicz Research Network – Krakow Institute of Technology, Zakopiańska 73 Str, Krakow 30-418, PolandŁukasiewicz Research Network – Krakow Institute of Technology, Zakopiańska 73 Str, Krakow 30-418, PolandŁukasiewicz Research Network – Krakow Institute of Technology, Zakopiańska 73 Str, Krakow 30-418, PolandDepartment of Materials Science and Engineering, Norwegian University of Science and Technology, Alfred Getz vei 2, 7491, Trondheim, NorwayA micro-encapsulation technique has been proposed as an efficient way to protect metallic phase change materials (PCM) against degradation of its properties due to environmental and corrosion effects. So far, this technique has been mostly applied to Al-based metallic PCMs operating at temperatures below 700 °C and giving storing capacities of 180–370 Jg-1. In this work, a micro-encapsulation approach was introduced for the first time to a binary eutectic Si-Fe ultra-high temperature PCM predicted to work at temperatures even higher than 1200 °C and providing few times larger stored energy (at a level of 1000 Jg-1). A multi-step processing was designed and applied to fabricate spherical microcapsules having a structure of SiO2 shell and the Si-Fe eutectic PCM core. Structure and basic thermophysical properties of Si-Fe microcapsules were experimentally validated in scanning electron microscope (SEM), X-ray diffraction (XRD) and differential scanning calorimetry (DSC) studies. It was documented that the newly developed Si-Fe microcapsules exhibit high thermal energy storage density of ∼1 MWh/m3, strongly exceeding capabilities of lead-acid and Li-ion batteries, as well as these of the current state of the art latent heat thermal energy storage systems utilized in concentrated solar power applications.http://www.sciencedirect.com/science/article/pii/S2590123025002774Latent heat thermal energy storagePhase change materialsMicro-encapsulationFe-Si alloysDifferential scanning calorimetry
spellingShingle Wojciech Polkowski
Paolo Lai Zhong Lo Biundo
Jianmeng Jiao
Maria Wallin
Bartosz Kalicki
Jakub Ciftci
Łukasz Żrodowski
Adelajda Polkowska
Aleksandra Bętkowska
Filip Kateusz
Merete Tangstad
Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties
Results in Engineering
Latent heat thermal energy storage
Phase change materials
Micro-encapsulation
Fe-Si alloys
Differential scanning calorimetry
title Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties
title_full Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties
title_fullStr Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties
title_full_unstemmed Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties
title_short Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties
title_sort micro encapsulation of si fe ultra high temperature phase change material fabrication and basic energy storage properties
topic Latent heat thermal energy storage
Phase change materials
Micro-encapsulation
Fe-Si alloys
Differential scanning calorimetry
url http://www.sciencedirect.com/science/article/pii/S2590123025002774
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