Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper Separation

Springs of vibrating screens are prone to fatigue induced failure because they operate in a heavy duty environment, with abrasive dust and under heavy cyclic loads. If a spring breaks, the stiffness at supporting positions changes, and therefore the amplitude of motion and the static and dynamic ang...

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Main Authors: Cristian G. Rodriguez, Manuel A. Moncada, Emilio E. Dufeu, Mario I. Razeto
Format: Article
Language:English
Published: Wiley 2016-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2016/4028583
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author Cristian G. Rodriguez
Manuel A. Moncada
Emilio E. Dufeu
Mario I. Razeto
author_facet Cristian G. Rodriguez
Manuel A. Moncada
Emilio E. Dufeu
Mario I. Razeto
author_sort Cristian G. Rodriguez
collection DOAJ
description Springs of vibrating screens are prone to fatigue induced failure because they operate in a heavy duty environment, with abrasive dust and under heavy cyclic loads. If a spring breaks, the stiffness at supporting positions changes, and therefore the amplitude of motion and the static and dynamic angular inclination of deck motion also change. This change in the amplitude and in the inclination of motion produces a reduction in separation efficiency. Available models are useful to determine motion under nominal operating conditions when angular displacement is not significant. However in practice there is significant angular motion during startup, during shutdown, or under off-design operating conditions. In this article, a two-dimensional three-degree-of-freedom nonlinear model that considers significant angular motion and damping is developed. The proposed model allows the prediction of vibrating screen behavior when there is a reduction in spring stiffness. Making use of this model for an actual vibrating screen in operation in industry has permitted determining a limit for spring’s failure before separation efficiency is affected. This information is of practical value for operation and maintenance staff helping to determine whether or not it is necessary to change springs, and hence optimizing stoppage time.
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institution Kabale University
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series Shock and Vibration
spelling doaj-art-c6330f052fa041cb9b4229a622d154df2025-02-03T06:42:16ZengWileyShock and Vibration1070-96221875-92032016-01-01201610.1155/2016/40285834028583Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper SeparationCristian G. Rodriguez0Manuel A. Moncada1Emilio E. Dufeu2Mario I. Razeto3Department of Mechanical Engineering, University of Concepcion, Edmundo Larenas 219, 4070409 Concepcion, ChileDepartment of Mechanical Engineering, University of Concepcion, Edmundo Larenas 219, 4070409 Concepcion, ChileDepartment of Mechanical Engineering, University of Concepcion, Edmundo Larenas 219, 4070409 Concepcion, ChileDepartment of Mechanical Engineering, University of Concepcion, Edmundo Larenas 219, 4070409 Concepcion, ChileSprings of vibrating screens are prone to fatigue induced failure because they operate in a heavy duty environment, with abrasive dust and under heavy cyclic loads. If a spring breaks, the stiffness at supporting positions changes, and therefore the amplitude of motion and the static and dynamic angular inclination of deck motion also change. This change in the amplitude and in the inclination of motion produces a reduction in separation efficiency. Available models are useful to determine motion under nominal operating conditions when angular displacement is not significant. However in practice there is significant angular motion during startup, during shutdown, or under off-design operating conditions. In this article, a two-dimensional three-degree-of-freedom nonlinear model that considers significant angular motion and damping is developed. The proposed model allows the prediction of vibrating screen behavior when there is a reduction in spring stiffness. Making use of this model for an actual vibrating screen in operation in industry has permitted determining a limit for spring’s failure before separation efficiency is affected. This information is of practical value for operation and maintenance staff helping to determine whether or not it is necessary to change springs, and hence optimizing stoppage time.http://dx.doi.org/10.1155/2016/4028583
spellingShingle Cristian G. Rodriguez
Manuel A. Moncada
Emilio E. Dufeu
Mario I. Razeto
Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper Separation
Shock and Vibration
title Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper Separation
title_full Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper Separation
title_fullStr Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper Separation
title_full_unstemmed Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper Separation
title_short Nonlinear Model of Vibrating Screen to Determine Permissible Spring Deterioration for Proper Separation
title_sort nonlinear model of vibrating screen to determine permissible spring deterioration for proper separation
url http://dx.doi.org/10.1155/2016/4028583
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AT emilioedufeu nonlinearmodelofvibratingscreentodeterminepermissiblespringdeteriorationforproperseparation
AT marioirazeto nonlinearmodelofvibratingscreentodeterminepermissiblespringdeteriorationforproperseparation