Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal Cutter

Currently, the identification technology of rock-coal medium is not reliable and practical, so we cannot judge the cutting state of coal-winning machine in real time. Different dynamic responses over different medium types of rock-coal can indirectly reflect the physical and mechanical parameters of...

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Main Authors: Kesong Fan, Yutong Feng, Ruoyang Kong, Hua Wei, Wenlong Jiao, Chenghao Fu, Yunsen Zhou
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2021/6844761
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author Kesong Fan
Yutong Feng
Ruoyang Kong
Hua Wei
Wenlong Jiao
Chenghao Fu
Yunsen Zhou
author_facet Kesong Fan
Yutong Feng
Ruoyang Kong
Hua Wei
Wenlong Jiao
Chenghao Fu
Yunsen Zhou
author_sort Kesong Fan
collection DOAJ
description Currently, the identification technology of rock-coal medium is not reliable and practical, so we cannot judge the cutting state of coal-winning machine in real time. Different dynamic responses over different medium types of rock-coal can indirectly reflect the physical and mechanical parameters of rock-coal. In this study, we establish the 3-D numerical model of cutting the rock and coal by the finite element numerical simulation software in which we obtain the whole process of numerical simulation of the roller cutting coal, mudstone, and sandstone, where different dynamic responses counterpart different types of rock and coal by means of numerical experiments. The results show that when the drum keeps the average speed of cutting coal and medium forward, the instantaneous speed which is close to the average speed will have a small jump. The average speed and the torque in the cutting process can be considered as good indices to evaluate the rock and coal types. The torque from high to low is as follows: sandstone, mudstone, and coal. The average speed from high to low is as follows: coal, mudstone, and sandstone. If the portion of rock is more, the torque is higher and the average speed is lower during cutting the roof foot. This research is helpful for identifying rock-coal medium types by using related instrument to record the dynamic responses of rock-coal medium types.
format Article
id doaj-art-c4b68266c63043008deee50dd25f9b23
institution Kabale University
issn 1070-9622
1875-9203
language English
publishDate 2021-01-01
publisher Wiley
record_format Article
series Shock and Vibration
spelling doaj-art-c4b68266c63043008deee50dd25f9b232025-02-03T06:13:19ZengWileyShock and Vibration1070-96221875-92032021-01-01202110.1155/2021/68447616844761Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal CutterKesong Fan0Yutong Feng1Ruoyang Kong2Hua Wei3Wenlong Jiao4Chenghao Fu5Yunsen Zhou6College of Electronic and Electrical Engineering, Henan Normal University, Xinxiang 453007, Henan, ChinaCollege of Electronic and Electrical Engineering, Henan Normal University, Xinxiang 453007, Henan, ChinaCollege of international Education, Henan Normal University, Xinxiang 453007, Henan, ChinaCollege of Electronic and Electrical Engineering, Henan Normal University, Xinxiang 453007, Henan, ChinaCollege of Electronic and Electrical Engineering, Henan Normal University, Xinxiang 453007, Henan, ChinaCollege of Electronic and Electrical Engineering, Henan Normal University, Xinxiang 453007, Henan, ChinaHenan Institute of Metrology, Zhengzhou 450000, Henan, ChinaCurrently, the identification technology of rock-coal medium is not reliable and practical, so we cannot judge the cutting state of coal-winning machine in real time. Different dynamic responses over different medium types of rock-coal can indirectly reflect the physical and mechanical parameters of rock-coal. In this study, we establish the 3-D numerical model of cutting the rock and coal by the finite element numerical simulation software in which we obtain the whole process of numerical simulation of the roller cutting coal, mudstone, and sandstone, where different dynamic responses counterpart different types of rock and coal by means of numerical experiments. The results show that when the drum keeps the average speed of cutting coal and medium forward, the instantaneous speed which is close to the average speed will have a small jump. The average speed and the torque in the cutting process can be considered as good indices to evaluate the rock and coal types. The torque from high to low is as follows: sandstone, mudstone, and coal. The average speed from high to low is as follows: coal, mudstone, and sandstone. If the portion of rock is more, the torque is higher and the average speed is lower during cutting the roof foot. This research is helpful for identifying rock-coal medium types by using related instrument to record the dynamic responses of rock-coal medium types.http://dx.doi.org/10.1155/2021/6844761
spellingShingle Kesong Fan
Yutong Feng
Ruoyang Kong
Hua Wei
Wenlong Jiao
Chenghao Fu
Yunsen Zhou
Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal Cutter
Shock and Vibration
title Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal Cutter
title_full Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal Cutter
title_fullStr Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal Cutter
title_full_unstemmed Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal Cutter
title_short Numerical Simulation of Dynamic Response Characteristics of Cutting Coal and Rock by a Roller Coal Cutter
title_sort numerical simulation of dynamic response characteristics of cutting coal and rock by a roller coal cutter
url http://dx.doi.org/10.1155/2021/6844761
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