Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid Solution

The paper is focused on the recovery of zinc and manganese from alkaline and zinc-carbon spent batteries. Metals are extracted by sulphuric acid leaching in the presence of citric acid as reducing agent. Leaching tests are carried out according to a 24 full factorial design, and empirical equations...

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Main Authors: Francesco Ferella, Ida De Michelis, Francesca Beolchini, Valentina Innocenzi, Francesco Vegliò
Format: Article
Language:English
Published: Wiley 2010-01-01
Series:International Journal of Chemical Engineering
Online Access:http://dx.doi.org/10.1155/2010/659434
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author Francesco Ferella
Ida De Michelis
Francesca Beolchini
Valentina Innocenzi
Francesco Vegliò
author_facet Francesco Ferella
Ida De Michelis
Francesca Beolchini
Valentina Innocenzi
Francesco Vegliò
author_sort Francesco Ferella
collection DOAJ
description The paper is focused on the recovery of zinc and manganese from alkaline and zinc-carbon spent batteries. Metals are extracted by sulphuric acid leaching in the presence of citric acid as reducing agent. Leaching tests are carried out according to a 24 full factorial design, and empirical equations for Mn and Zn extraction yields are determined from experimental data as a function of pulp density, sulphuric acid concentration, temperature, and citric acid concentration. The highest values experimentally observed for extraction yields were 97% of manganese and 100% of zinc, under the following operating conditions: temperature 40∘C, pulp density 20%, sulphuric acid concentration 1.8 M, and citric acid 40 g L-1. A second series of leaching tests is also performed to derive other empirical models to predict zinc and manganese extraction. Precipitation tests, aimed both at investigating precipitation of zinc during leaching and at evaluating recovery options of zinc and manganese, show that a quantitative precipitation of zinc can be reached but a coprecipitation of nearly 30% of manganese also takes place. The achieved results allow to propose a battery recycling process based on a countercurrent reducing leaching by citric acid in sulphuric solution.
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publishDate 2010-01-01
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series International Journal of Chemical Engineering
spelling doaj-art-c4b454d9fcb6453fa16fb18d441b03872025-02-03T05:52:48ZengWileyInternational Journal of Chemical Engineering1687-806X1687-80782010-01-01201010.1155/2010/659434659434Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid SolutionFrancesco Ferella0Ida De Michelis1Francesca Beolchini2Valentina Innocenzi3Francesco Vegliò4Department of Chemistry, Chemical Engineering and Materials, University of L’Aquila, Monteluco di Roio, 67040 L'Aquila, ItalyDepartment of Chemistry, Chemical Engineering and Materials, University of L’Aquila, Monteluco di Roio, 67040 L'Aquila, ItalyDepartment of Marine Sciences, Polytechnic Institute of Marche, Via Brecce Bianche, 60131 Ancona, ItalyDepartment of Chemistry, Chemical Engineering and Materials, University of L’Aquila, Monteluco di Roio, 67040 L'Aquila, ItalyDepartment of Chemistry, Chemical Engineering and Materials, University of L’Aquila, Monteluco di Roio, 67040 L'Aquila, ItalyThe paper is focused on the recovery of zinc and manganese from alkaline and zinc-carbon spent batteries. Metals are extracted by sulphuric acid leaching in the presence of citric acid as reducing agent. Leaching tests are carried out according to a 24 full factorial design, and empirical equations for Mn and Zn extraction yields are determined from experimental data as a function of pulp density, sulphuric acid concentration, temperature, and citric acid concentration. The highest values experimentally observed for extraction yields were 97% of manganese and 100% of zinc, under the following operating conditions: temperature 40∘C, pulp density 20%, sulphuric acid concentration 1.8 M, and citric acid 40 g L-1. A second series of leaching tests is also performed to derive other empirical models to predict zinc and manganese extraction. Precipitation tests, aimed both at investigating precipitation of zinc during leaching and at evaluating recovery options of zinc and manganese, show that a quantitative precipitation of zinc can be reached but a coprecipitation of nearly 30% of manganese also takes place. The achieved results allow to propose a battery recycling process based on a countercurrent reducing leaching by citric acid in sulphuric solution.http://dx.doi.org/10.1155/2010/659434
spellingShingle Francesco Ferella
Ida De Michelis
Francesca Beolchini
Valentina Innocenzi
Francesco Vegliò
Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid Solution
International Journal of Chemical Engineering
title Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid Solution
title_full Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid Solution
title_fullStr Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid Solution
title_full_unstemmed Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid Solution
title_short Extraction of Zinc and Manganese from Alkaline and Zinc-Carbon Spent Batteries by Citric-Sulphuric Acid Solution
title_sort extraction of zinc and manganese from alkaline and zinc carbon spent batteries by citric sulphuric acid solution
url http://dx.doi.org/10.1155/2010/659434
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