Production of mortar with calcined alum sludge as partial cement replacement

Alum sludge is a largely generated and disposed waste from water treatment plants. This study aimed to produce mortar using alum sludge calcined at different temperatures (600 – 900 ºC). After the optimal calcination temperature was selected, the calcined alum sludge was used to replace 5, 10, and 1...

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Main Authors: Wong Ai Wei, Chew Hoong Yuin, Bashir Mohammed J. K., Aldahdooh Majed A. A., Ng Choon Aun
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/03/e3sconf_isgst2024_02008.pdf
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author Wong Ai Wei
Chew Hoong Yuin
Bashir Mohammed J. K.
Aldahdooh Majed A. A.
Ng Choon Aun
author_facet Wong Ai Wei
Chew Hoong Yuin
Bashir Mohammed J. K.
Aldahdooh Majed A. A.
Ng Choon Aun
author_sort Wong Ai Wei
collection DOAJ
description Alum sludge is a largely generated and disposed waste from water treatment plants. This study aimed to produce mortar using alum sludge calcined at different temperatures (600 – 900 ºC). After the optimal calcination temperature was selected, the calcined alum sludge was used to replace 5, 10, and 15 % of cement by mass in mortar. The performance of the mortars was evaluated based on the workability, compressive strength, flexural strength, porosity, and percentage of water absorption. Mortars with alum sludge calcined at 800 ºC had the highest strength as compared to the other temperatures. The mechanical strength of mortars reduced while the porosity and percentage of water absorbed increased with increasing calcined alum sludge content. Although replacing 5 % of cement with calcined alum sludge would reduce the mechanical strengths by 13 – 15 %, it was still acceptable as it had negligible influence on the porosity and water absorption value of the mortar. In short, the partial substitution of cement with calcined alum sludge should be limited within 5 % to maintain the performance of the mortar.
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spelling doaj-art-bf75565c66224ba0be36ff68a17d3bc32025-02-05T10:47:33ZengEDP SciencesE3S Web of Conferences2267-12422025-01-016030200810.1051/e3sconf/202560302008e3sconf_isgst2024_02008Production of mortar with calcined alum sludge as partial cement replacementWong Ai Wei0Chew Hoong Yuin1Bashir Mohammed J. K.2Aldahdooh Majed A. A.3Ng Choon Aun4Faculty of Engineering and Green Technology, Universiti Tunku Abdul RahmanFaculty of Engineering and Green Technology, Universiti Tunku Abdul RahmanSchool of Engineering and Technology, Central Queensland UniversityDepartment of Facilities and Construction Project Management, International College of Engineering and Management | University of Central Lancashire (UK)Faculty of Engineering and Green Technology, Universiti Tunku Abdul RahmanAlum sludge is a largely generated and disposed waste from water treatment plants. This study aimed to produce mortar using alum sludge calcined at different temperatures (600 – 900 ºC). After the optimal calcination temperature was selected, the calcined alum sludge was used to replace 5, 10, and 15 % of cement by mass in mortar. The performance of the mortars was evaluated based on the workability, compressive strength, flexural strength, porosity, and percentage of water absorption. Mortars with alum sludge calcined at 800 ºC had the highest strength as compared to the other temperatures. The mechanical strength of mortars reduced while the porosity and percentage of water absorbed increased with increasing calcined alum sludge content. Although replacing 5 % of cement with calcined alum sludge would reduce the mechanical strengths by 13 – 15 %, it was still acceptable as it had negligible influence on the porosity and water absorption value of the mortar. In short, the partial substitution of cement with calcined alum sludge should be limited within 5 % to maintain the performance of the mortar.https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/03/e3sconf_isgst2024_02008.pdf
spellingShingle Wong Ai Wei
Chew Hoong Yuin
Bashir Mohammed J. K.
Aldahdooh Majed A. A.
Ng Choon Aun
Production of mortar with calcined alum sludge as partial cement replacement
E3S Web of Conferences
title Production of mortar with calcined alum sludge as partial cement replacement
title_full Production of mortar with calcined alum sludge as partial cement replacement
title_fullStr Production of mortar with calcined alum sludge as partial cement replacement
title_full_unstemmed Production of mortar with calcined alum sludge as partial cement replacement
title_short Production of mortar with calcined alum sludge as partial cement replacement
title_sort production of mortar with calcined alum sludge as partial cement replacement
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/03/e3sconf_isgst2024_02008.pdf
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