Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill Reducer

Since the output torque of the rotary reducer of the ZYL-15000D-kilometer directional drill is proportional to the gear train transmission ratio, the output torque is large enough when the input speed and output speed meet the design goal. This paper selects the method of reducing the transmission r...

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Main Authors: Xiaohong Zhao, Xianguo Yan, Zhi Chen, Hang Su
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/7164276
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author Xiaohong Zhao
Xianguo Yan
Zhi Chen
Hang Su
author_facet Xiaohong Zhao
Xianguo Yan
Zhi Chen
Hang Su
author_sort Xiaohong Zhao
collection DOAJ
description Since the output torque of the rotary reducer of the ZYL-15000D-kilometer directional drill is proportional to the gear train transmission ratio, the output torque is large enough when the input speed and output speed meet the design goal. This paper selects the method of reducing the transmission ratio to optimize the size parameters of the reducer. MATLAB genetic algorithm is used in the optimization design, and the minimum volume of the rotary part reducer is taken as the objective of optimization design, while the design variables and constraints are determined. The optimal value of design variables was obtained through optimization, and the parameter values of each gear were determined accordingly. Through analysis, the total volume of the optimized gear reducer was reduced by 49.6%. Then, the 3D model of the optimized gear was created, and the analysis of the transient dynamics of the optimized gear was carried out with ANSYS Workbench software. According to the analysis results, the optimized gear met the strength requirements and provided a reference for the subsequent optimization design of other types of gear reducers.
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institution Kabale University
issn 1687-8442
language English
publishDate 2021-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-bc1d7531596f462f9def8124746cd8232025-02-03T06:00:50ZengWileyAdvances in Materials Science and Engineering1687-84422021-01-01202110.1155/2021/7164276Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill ReducerXiaohong Zhao0Xianguo Yan1Zhi Chen2Hang Su3School of Mechanical EngineeringSchool of Mechanical EngineeringSchool of Mechanical EngineeringSchool of Mechanical EngineeringSince the output torque of the rotary reducer of the ZYL-15000D-kilometer directional drill is proportional to the gear train transmission ratio, the output torque is large enough when the input speed and output speed meet the design goal. This paper selects the method of reducing the transmission ratio to optimize the size parameters of the reducer. MATLAB genetic algorithm is used in the optimization design, and the minimum volume of the rotary part reducer is taken as the objective of optimization design, while the design variables and constraints are determined. The optimal value of design variables was obtained through optimization, and the parameter values of each gear were determined accordingly. Through analysis, the total volume of the optimized gear reducer was reduced by 49.6%. Then, the 3D model of the optimized gear was created, and the analysis of the transient dynamics of the optimized gear was carried out with ANSYS Workbench software. According to the analysis results, the optimized gear met the strength requirements and provided a reference for the subsequent optimization design of other types of gear reducers.http://dx.doi.org/10.1155/2021/7164276
spellingShingle Xiaohong Zhao
Xianguo Yan
Zhi Chen
Hang Su
Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill Reducer
Advances in Materials Science and Engineering
title Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill Reducer
title_full Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill Reducer
title_fullStr Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill Reducer
title_full_unstemmed Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill Reducer
title_short Lightweight Design and Dynamics Analysis of ZYL-15000D Directional Drill Reducer
title_sort lightweight design and dynamics analysis of zyl 15000d directional drill reducer
url http://dx.doi.org/10.1155/2021/7164276
work_keys_str_mv AT xiaohongzhao lightweightdesignanddynamicsanalysisofzyl15000ddirectionaldrillreducer
AT xianguoyan lightweightdesignanddynamicsanalysisofzyl15000ddirectionaldrillreducer
AT zhichen lightweightdesignanddynamicsanalysisofzyl15000ddirectionaldrillreducer
AT hangsu lightweightdesignanddynamicsanalysisofzyl15000ddirectionaldrillreducer