Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation

This research addresses complexity in manufacturing systems from an entropic perspective for production improvement. The main objective is to develop and validate a methodology that develops an entropic metric of complexity in an integral way in production environments, through simulation and progra...

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Main Authors: Germán Herrera-Vidal, Jairo R. Coronado-Hernández, Ivan Derpich-Contreras, Breezy P. Martínez Paredes, Gustavo Gatica
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Entropy
Subjects:
Online Access:https://www.mdpi.com/1099-4300/27/1/50
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author Germán Herrera-Vidal
Jairo R. Coronado-Hernández
Ivan Derpich-Contreras
Breezy P. Martínez Paredes
Gustavo Gatica
author_facet Germán Herrera-Vidal
Jairo R. Coronado-Hernández
Ivan Derpich-Contreras
Breezy P. Martínez Paredes
Gustavo Gatica
author_sort Germán Herrera-Vidal
collection DOAJ
description This research addresses complexity in manufacturing systems from an entropic perspective for production improvement. The main objective is to develop and validate a methodology that develops an entropic metric of complexity in an integral way in production environments, through simulation and programming techniques. The methodological proposal is composed of six stages: (i) Case study, (ii) Hypothesis formulation, (iii) Discrete event simulation, (iv) Measurement of entropic complexity by applying Shannon’s information theory, (v) Entropy analysis, and (vi) Statistical analysis by ANOVA. The results confirm that factors such as production sequence and product volume significantly influence the structural complexity of the workstations, with station A being less complex (0.4154 to 0.9913 bits) compared to stations B and C, which reached up to 2.2084 bits. This analysis has shown that optimizing production scheduling can reduce bottlenecks and improve system efficiency. Furthermore, the developed methodology, validated in a case study of the metalworking sector, provides a quantitative framework that combines discrete event simulation and robust statistical analysis, offering an effective tool to anticipate and manage complexity in production. In synthesis, this research presents an innovative methodology to measure static and dynamic complexity in manufacturing systems, with practical application to improve efficiency and competitiveness in the industrial sector.
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spelling doaj-art-b8e1c03245aa48b28dfe010632c3cba62025-01-24T13:31:49ZengMDPI AGEntropy1099-43002025-01-012715010.3390/e27010050Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and SimulationGermán Herrera-Vidal0Jairo R. Coronado-Hernández1Ivan Derpich-Contreras2Breezy P. Martínez Paredes3Gustavo Gatica4Industrial Engineering School, Universidad del Sinú, Cartagena 130001, ColombiaDepartment of Productivity and Innovation, Universidad de la Costa, Barranquilla 080016, ColombiaFaculty of Engineering, Universidad de Santiago de Chile, Santiago 8370003, ChileFaculty of Engineering, Universidad Nacional Mayor de San Marcos, Lima 15081, PeruFaculty of Engineering, Universidad Andres Bello, Santiago 8370146, ChileThis research addresses complexity in manufacturing systems from an entropic perspective for production improvement. The main objective is to develop and validate a methodology that develops an entropic metric of complexity in an integral way in production environments, through simulation and programming techniques. The methodological proposal is composed of six stages: (i) Case study, (ii) Hypothesis formulation, (iii) Discrete event simulation, (iv) Measurement of entropic complexity by applying Shannon’s information theory, (v) Entropy analysis, and (vi) Statistical analysis by ANOVA. The results confirm that factors such as production sequence and product volume significantly influence the structural complexity of the workstations, with station A being less complex (0.4154 to 0.9913 bits) compared to stations B and C, which reached up to 2.2084 bits. This analysis has shown that optimizing production scheduling can reduce bottlenecks and improve system efficiency. Furthermore, the developed methodology, validated in a case study of the metalworking sector, provides a quantitative framework that combines discrete event simulation and robust statistical analysis, offering an effective tool to anticipate and manage complexity in production. In synthesis, this research presents an innovative methodology to measure static and dynamic complexity in manufacturing systems, with practical application to improve efficiency and competitiveness in the industrial sector.https://www.mdpi.com/1099-4300/27/1/50complexitymethodologyentropicmeasurementmanufacturing systems
spellingShingle Germán Herrera-Vidal
Jairo R. Coronado-Hernández
Ivan Derpich-Contreras
Breezy P. Martínez Paredes
Gustavo Gatica
Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation
Entropy
complexity
methodology
entropic
measurement
manufacturing systems
title Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation
title_full Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation
title_fullStr Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation
title_full_unstemmed Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation
title_short Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation
title_sort measuring complexity in manufacturing integrating entropic methods programming and simulation
topic complexity
methodology
entropic
measurement
manufacturing systems
url https://www.mdpi.com/1099-4300/27/1/50
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