Yttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM process

The Solid Oxide Membrane (SOM) process for magnesium production involves the direct electrolysis of magnesium oxide for energy efficient and low-carbon magnesium production. In the SOM process, magnesium oxide is dissolved in a molten oxy-fluoride flux. An oxygen-ion-conducting SOM tube, made fro...

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Main Authors: Milshtein J., Gratz E., Pati S., Powell A.C., Pal U.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2013-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300005M.pdf
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author Milshtein J.
Gratz E.
Pati S.
Powell A.C.
Pal U.
author_facet Milshtein J.
Gratz E.
Pati S.
Powell A.C.
Pal U.
author_sort Milshtein J.
collection DOAJ
description The Solid Oxide Membrane (SOM) process for magnesium production involves the direct electrolysis of magnesium oxide for energy efficient and low-carbon magnesium production. In the SOM process, magnesium oxide is dissolved in a molten oxy-fluoride flux. An oxygen-ion-conducting SOM tube, made from yttria stabilized zirconia (YSZ), is submerged in the flux. The operating life of the electrolytic cell can be improved by understanding degradation processes in the YSZ, and one way the YSZ degrades is by yttria diffusion out of the YSZ. By adding small amounts of YF3 to the flux, yttria diffusion can be controlled. The diffusion of yttria into the flux was quantified by determining the yttria concentration profile as a function of immersion time in the flux and distance from the flux-YSZ interface. Yttria concentrations were determined using x-ray spectroscopy. The diffusion process was modeled using a numerical approach with an analytic solution to Fick’s second law. These modeling and experimental methods allowed for the determination of the optimum YF3 concentration in the flux to minimize yttria diffusion and improve membrane stability. Furthermore, the effects of common impurities in magnesium ores, such as calcium oxide, silica, and sodium oxide/sodium peroxide, on YSZ stability are being investigated.
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publishDate 2013-01-01
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record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-b8d58064b8544036b5f0c8e1506734172025-02-02T17:58:43ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392013-01-0149218319010.2298/JMMB120809005MYttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM processMilshtein J.Gratz E.Pati S.Powell A.C.Pal U.The Solid Oxide Membrane (SOM) process for magnesium production involves the direct electrolysis of magnesium oxide for energy efficient and low-carbon magnesium production. In the SOM process, magnesium oxide is dissolved in a molten oxy-fluoride flux. An oxygen-ion-conducting SOM tube, made from yttria stabilized zirconia (YSZ), is submerged in the flux. The operating life of the electrolytic cell can be improved by understanding degradation processes in the YSZ, and one way the YSZ degrades is by yttria diffusion out of the YSZ. By adding small amounts of YF3 to the flux, yttria diffusion can be controlled. The diffusion of yttria into the flux was quantified by determining the yttria concentration profile as a function of immersion time in the flux and distance from the flux-YSZ interface. Yttria concentrations were determined using x-ray spectroscopy. The diffusion process was modeled using a numerical approach with an analytic solution to Fick’s second law. These modeling and experimental methods allowed for the determination of the optimum YF3 concentration in the flux to minimize yttria diffusion and improve membrane stability. Furthermore, the effects of common impurities in magnesium ores, such as calcium oxide, silica, and sodium oxide/sodium peroxide, on YSZ stability are being investigated.http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300005M.pdfMagnesiumSolid oxide membraneSOMYSZDiffusion
spellingShingle Milshtein J.
Gratz E.
Pati S.
Powell A.C.
Pal U.
Yttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM process
Journal of Mining and Metallurgy. Section B: Metallurgy
Magnesium
Solid oxide membrane
SOM
YSZ
Diffusion
title Yttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM process
title_full Yttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM process
title_fullStr Yttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM process
title_full_unstemmed Yttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM process
title_short Yttria stabilized zirconia membrane stability in molten fluoride fluxes for low-carbon magnesium production by the SOM process
title_sort yttria stabilized zirconia membrane stability in molten fluoride fluxes for low carbon magnesium production by the som process
topic Magnesium
Solid oxide membrane
SOM
YSZ
Diffusion
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300005M.pdf
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AT patis yttriastabilizedzirconiamembranestabilityinmoltenfluoridefluxesforlowcarbonmagnesiumproductionbythesomprocess
AT powellac yttriastabilizedzirconiamembranestabilityinmoltenfluoridefluxesforlowcarbonmagnesiumproductionbythesomprocess
AT palu yttriastabilizedzirconiamembranestabilityinmoltenfluoridefluxesforlowcarbonmagnesiumproductionbythesomprocess