Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading Problem

A sandwich pallet loading problem represents a significant challenge in the logistics of fast-moving consumer goods (FMCG), requiring optimisation of load units (LUs) arrangements to minimise their number in transportation and warehousing processes, leading to an environmental responsibility of orga...

Full description

Saved in:
Bibliographic Details
Main Authors: Piotr Sawicki, Hanna Sawicka, Marek Karkula, Krzysztof Zajda
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/2/268
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832588576212123648
author Piotr Sawicki
Hanna Sawicka
Marek Karkula
Krzysztof Zajda
author_facet Piotr Sawicki
Hanna Sawicka
Marek Karkula
Krzysztof Zajda
author_sort Piotr Sawicki
collection DOAJ
description A sandwich pallet loading problem represents a significant challenge in the logistics of fast-moving consumer goods (FMCG), requiring optimisation of load units (LUs) arrangements to minimise their number in transportation and warehousing processes, leading to an environmental responsibility of organisations. This study introduces an innovative approach combining Dominance-Based Rough Set Theory (DRST) with a rule-based expert system to improve the efficiency of the pallet loading and to provide sustainable development. Key criteria and attributes for the LU assessment, such as weight, height, and fragility, are defined. DRST is utilised to classify these units, leveraging its capability to handle imprecise and vague information. The rule-based system ensures an optimal arrangement of LUs by considering critical control parameters, thereby reducing LU numbers and mitigating the environmental impact of logistics operations, as measured by energy consumption. The proposed approach is validated using real-world data from the FMCG distribution company. Results demonstrate that integrating DRST with an expert system improves decision-making consistency and significantly reduces the number of LUs. This study shows a way to increase the level of environmental responsibility of the organisation by cutting energy consumption and delivering economic and social benefits through fewer shipments. For example, the approach reduces energy consumption for a customer order delivery by 40%, from 0.60 to 0.36 (kWh/pskm).
format Article
id doaj-art-b877688e67ed473692b99f11077298c3
institution Kabale University
issn 1996-1073
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj-art-b877688e67ed473692b99f11077298c32025-01-24T13:30:50ZengMDPI AGEnergies1996-10732025-01-0118226810.3390/en18020268Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading ProblemPiotr Sawicki0Hanna Sawicka1Marek Karkula2Krzysztof Zajda3Institute of Transport, Poznan University of Technology, 61-138 Poznań, PolandInstitute of Transport, Poznan University of Technology, 61-138 Poznań, PolandDepartment of Business Informatics and Management Engineering, AGH University of Krakow, 30-067 Kraków, PolandGrupa Maspex, 34-100 Wadowice, PolandA sandwich pallet loading problem represents a significant challenge in the logistics of fast-moving consumer goods (FMCG), requiring optimisation of load units (LUs) arrangements to minimise their number in transportation and warehousing processes, leading to an environmental responsibility of organisations. This study introduces an innovative approach combining Dominance-Based Rough Set Theory (DRST) with a rule-based expert system to improve the efficiency of the pallet loading and to provide sustainable development. Key criteria and attributes for the LU assessment, such as weight, height, and fragility, are defined. DRST is utilised to classify these units, leveraging its capability to handle imprecise and vague information. The rule-based system ensures an optimal arrangement of LUs by considering critical control parameters, thereby reducing LU numbers and mitigating the environmental impact of logistics operations, as measured by energy consumption. The proposed approach is validated using real-world data from the FMCG distribution company. Results demonstrate that integrating DRST with an expert system improves decision-making consistency and significantly reduces the number of LUs. This study shows a way to increase the level of environmental responsibility of the organisation by cutting energy consumption and delivering economic and social benefits through fewer shipments. For example, the approach reduces energy consumption for a customer order delivery by 40%, from 0.60 to 0.36 (kWh/pskm).https://www.mdpi.com/1996-1073/18/2/268sandwich pallet loading problemrough setsmachine learningdominance-based rough setslearning to optimiseenvironmental responsibility
spellingShingle Piotr Sawicki
Hanna Sawicka
Marek Karkula
Krzysztof Zajda
Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading Problem
Energies
sandwich pallet loading problem
rough sets
machine learning
dominance-based rough sets
learning to optimise
environmental responsibility
title Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading Problem
title_full Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading Problem
title_fullStr Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading Problem
title_full_unstemmed Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading Problem
title_short Combined Rough Sets and Rule-Based Expert System to Support Environmentally Oriented Sandwich Pallet Loading Problem
title_sort combined rough sets and rule based expert system to support environmentally oriented sandwich pallet loading problem
topic sandwich pallet loading problem
rough sets
machine learning
dominance-based rough sets
learning to optimise
environmental responsibility
url https://www.mdpi.com/1996-1073/18/2/268
work_keys_str_mv AT piotrsawicki combinedroughsetsandrulebasedexpertsystemtosupportenvironmentallyorientedsandwichpalletloadingproblem
AT hannasawicka combinedroughsetsandrulebasedexpertsystemtosupportenvironmentallyorientedsandwichpalletloadingproblem
AT marekkarkula combinedroughsetsandrulebasedexpertsystemtosupportenvironmentallyorientedsandwichpalletloadingproblem
AT krzysztofzajda combinedroughsetsandrulebasedexpertsystemtosupportenvironmentallyorientedsandwichpalletloadingproblem