Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding Process
In the injection molding process, mold temperature control is one of the most efficient methods for improving product quality. In this research, an external gas-assisted mold temperature control (Ex-GMTC) with gas temperature variation from 200°C to 400°C was applied to thin wall injection molding a...
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Wiley
2019-01-01
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Series: | Advances in Polymer Technology |
Online Access: | http://dx.doi.org/10.1155/2019/5973403 |
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author | Phan The Nhan Thanh Trung Do Tran Anh Son Pham Son Minh |
author_facet | Phan The Nhan Thanh Trung Do Tran Anh Son Pham Son Minh |
author_sort | Phan The Nhan |
collection | DOAJ |
description | In the injection molding process, mold temperature control is one of the most efficient methods for improving product quality. In this research, an external gas-assisted mold temperature control (Ex-GMTC) with gas temperature variation from 200°C to 400°C was applied to thin wall injection molding at melt thicknesses from 0.2 to 0.6 mm. The melt flow length was evaluated through the application of this system to the mold of a thin rib product. The results show that the heating process achieves high efficiency in the initial 20 s, with a maximum heating rate of 6.4°C/s. In this case, the mold surface reached 158.4°C. By applying Ex-GMTC to a 0.2 mm flow thickness, the flow length increased from 37.85 to 41.32 mm with polypropylene (PP) material and from 14.54 to 15.8 mm with acrylonitrile butadiene styrene (ABS) material. With the thin rib mold and use of Ex-GMTC, the mold temperature varied from 112.0°C to 140.8°C and the thin rib height reached 7.0 mm. |
format | Article |
id | doaj-art-b6d6ecc9211f4d63b2b8264f23b0f60c |
institution | Kabale University |
issn | 0730-6679 1098-2329 |
language | English |
publishDate | 2019-01-01 |
publisher | Wiley |
record_format | Article |
series | Advances in Polymer Technology |
spelling | doaj-art-b6d6ecc9211f4d63b2b8264f23b0f60c2025-02-03T01:23:44ZengWileyAdvances in Polymer Technology0730-66791098-23292019-01-01201910.1155/2019/59734035973403Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding ProcessPhan The Nhan0Thanh Trung Do1Tran Anh Son2Pham Son Minh3HCMC University of Technology and Education, Hochiminh City, VietnamHCMC University of Technology and Education, Hochiminh City, VietnamHo Chi Minh City University of Technology, VietnamHCMC University of Technology and Education, Hochiminh City, VietnamIn the injection molding process, mold temperature control is one of the most efficient methods for improving product quality. In this research, an external gas-assisted mold temperature control (Ex-GMTC) with gas temperature variation from 200°C to 400°C was applied to thin wall injection molding at melt thicknesses from 0.2 to 0.6 mm. The melt flow length was evaluated through the application of this system to the mold of a thin rib product. The results show that the heating process achieves high efficiency in the initial 20 s, with a maximum heating rate of 6.4°C/s. In this case, the mold surface reached 158.4°C. By applying Ex-GMTC to a 0.2 mm flow thickness, the flow length increased from 37.85 to 41.32 mm with polypropylene (PP) material and from 14.54 to 15.8 mm with acrylonitrile butadiene styrene (ABS) material. With the thin rib mold and use of Ex-GMTC, the mold temperature varied from 112.0°C to 140.8°C and the thin rib height reached 7.0 mm.http://dx.doi.org/10.1155/2019/5973403 |
spellingShingle | Phan The Nhan Thanh Trung Do Tran Anh Son Pham Son Minh Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding Process Advances in Polymer Technology |
title | Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding Process |
title_full | Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding Process |
title_fullStr | Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding Process |
title_full_unstemmed | Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding Process |
title_short | Study on External Gas-Assisted Mold Temperature Control for Improving the Melt Flow Length of Thin Rib Products in the Injection Molding Process |
title_sort | study on external gas assisted mold temperature control for improving the melt flow length of thin rib products in the injection molding process |
url | http://dx.doi.org/10.1155/2019/5973403 |
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