Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applications

Inspired by nature's self-similar designs, novel honeycomb-spiderweb based self-similar hybrid cellular structures are proposed here for efficient energy absorption in impact applications. The energy absorption is enhanced by optimizing the geometry and topology for a given mass. The proposed h...

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Main Authors: K. Tewari, M.K. Pandit, M.M. Mahapatra, P.R. Budarapu
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-01-01
Series:Defence Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214914724001570
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author K. Tewari
M.K. Pandit
M.M. Mahapatra
P.R. Budarapu
author_facet K. Tewari
M.K. Pandit
M.M. Mahapatra
P.R. Budarapu
author_sort K. Tewari
collection DOAJ
description Inspired by nature's self-similar designs, novel honeycomb-spiderweb based self-similar hybrid cellular structures are proposed here for efficient energy absorption in impact applications. The energy absorption is enhanced by optimizing the geometry and topology for a given mass. The proposed hybrid cellular structure is arrived after a thorough analysis of topologically enhanced self-similar structures. The optimized cell designs are rigorously tested considering dynamic loads involving crush and high-velocity bullet impact. Furthermore, the influence of thickness, radial connectivity, and order of patterning at the unit cell level are also investigated. The maximum crushing efficiency attained is found to be more than 95%, which is significantly higher than most existing traditional designs. Later on, the first and second-order hierarchical self-similar unit cell designs developed during crush analysis are used to prepare the cores for sandwich structures. Impact tests are performed on the developed sandwich structures using the standard 9-mm parabellum. The influence of multistaging on impact resistance is also investigated by maintaining a constant total thickness and mass of the sandwich structure. Moreover, in order to avoid layer-wise weak zones and hence, attain a uniform out-of-plane impact strength, off-setting the designs in each stage is proposed. The sandwich structures with first and second-order self-similar hybrid cores are observed to withstand impact velocities as high as 170 m/s and 270 m/s, respectively.
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institution Kabale University
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publisher KeAi Communications Co., Ltd.
record_format Article
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spelling doaj-art-b5a894a18aab409ca58ba8a8b357ee8c2025-01-23T05:26:46ZengKeAi Communications Co., Ltd.Defence Technology2214-91472025-01-0143182200Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applicationsK. Tewari0M.K. Pandit1M.M. Mahapatra2P.R. Budarapu3School of Mechanical Sciences, Indian Institute of Technology Bhubaneswar, Bhubaneswar, 752050, IndiaSchool of Mechanical Sciences, Indian Institute of Technology Bhubaneswar, Bhubaneswar, 752050, IndiaSchool of Mechanical Sciences, Indian Institute of Technology Bhubaneswar, Bhubaneswar, 752050, IndiaCorresponding author.; School of Mechanical Sciences, Indian Institute of Technology Bhubaneswar, Bhubaneswar, 752050, IndiaInspired by nature's self-similar designs, novel honeycomb-spiderweb based self-similar hybrid cellular structures are proposed here for efficient energy absorption in impact applications. The energy absorption is enhanced by optimizing the geometry and topology for a given mass. The proposed hybrid cellular structure is arrived after a thorough analysis of topologically enhanced self-similar structures. The optimized cell designs are rigorously tested considering dynamic loads involving crush and high-velocity bullet impact. Furthermore, the influence of thickness, radial connectivity, and order of patterning at the unit cell level are also investigated. The maximum crushing efficiency attained is found to be more than 95%, which is significantly higher than most existing traditional designs. Later on, the first and second-order hierarchical self-similar unit cell designs developed during crush analysis are used to prepare the cores for sandwich structures. Impact tests are performed on the developed sandwich structures using the standard 9-mm parabellum. The influence of multistaging on impact resistance is also investigated by maintaining a constant total thickness and mass of the sandwich structure. Moreover, in order to avoid layer-wise weak zones and hence, attain a uniform out-of-plane impact strength, off-setting the designs in each stage is proposed. The sandwich structures with first and second-order self-similar hybrid cores are observed to withstand impact velocities as high as 170 m/s and 270 m/s, respectively.http://www.sciencedirect.com/science/article/pii/S2214914724001570Sandwich structuresHoneycomb-spider web inspiredSelf-similar hierarchyCrush analysisHigh-velocity impactStrong and weak zones
spellingShingle K. Tewari
M.K. Pandit
M.M. Mahapatra
P.R. Budarapu
Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applications
Defence Technology
Sandwich structures
Honeycomb-spider web inspired
Self-similar hierarchy
Crush analysis
High-velocity impact
Strong and weak zones
title Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applications
title_full Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applications
title_fullStr Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applications
title_full_unstemmed Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applications
title_short Honeycomb-spiderweb-inspired self-similar hybrid cellular structures for impact applications
title_sort honeycomb spiderweb inspired self similar hybrid cellular structures for impact applications
topic Sandwich structures
Honeycomb-spider web inspired
Self-similar hierarchy
Crush analysis
High-velocity impact
Strong and weak zones
url http://www.sciencedirect.com/science/article/pii/S2214914724001570
work_keys_str_mv AT ktewari honeycombspiderwebinspiredselfsimilarhybridcellularstructuresforimpactapplications
AT mkpandit honeycombspiderwebinspiredselfsimilarhybridcellularstructuresforimpactapplications
AT mmmahapatra honeycombspiderwebinspiredselfsimilarhybridcellularstructuresforimpactapplications
AT prbudarapu honeycombspiderwebinspiredselfsimilarhybridcellularstructuresforimpactapplications