Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect

At higher current densities, the bubble effect in the anode flow field of the PEM electrolyzer (PEM EL) worsens mass transfer losses and energy consumption. This study employs a moderate increase in the water flow rate to remove accumulated bubbles under fluctuating electrical input, thereby improvi...

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Main Authors: Liheng An, Yizhi Tian, Haikun Zhao
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/2/273
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author Liheng An
Yizhi Tian
Haikun Zhao
author_facet Liheng An
Yizhi Tian
Haikun Zhao
author_sort Liheng An
collection DOAJ
description At higher current densities, the bubble effect in the anode flow field of the PEM electrolyzer (PEM EL) worsens mass transfer losses and energy consumption. This study employs a moderate increase in the water flow rate to remove accumulated bubbles under fluctuating electrical input, thereby improving PEM EL system efficiency. An enhanced PEM EL equivalent circuit model incorporating bubble over-potential based on the oxygen volume fraction is developed. Considering the energy consumption of auxiliary equipment and the reduction in losses from mitigating the bubble effect, a numerical simulation evaluates the impact of flow rate variations on overall electrolysis energy consumption, leading to a comprehensive energy consumption model for the PEM EL system, incorporating electrical, chemical, and thermal energy conversions. The control objective is to maximize system efficiency by optimizing the water flow rate, with a performance-preset-based controller implemented in MATLAB/Simulink. The simulation results show that the controller can accurately track the target flow rate, and the dynamic regulation time improved by 1.5 s compared to the traditional performance constraint function, better matching the rate of change in electrical energy. Under the water flow control mode, hydrogen production increased by 6.6 L within 130 s of the simulation, available energy increased by 8.32 × 10<sup>6</sup> J, and the efficiency of the PEM EL system improved by 2.79%.
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spelling doaj-art-b2cc2258f04242e58c7827cbb0eb2a802025-01-24T13:30:51ZengMDPI AGEnergies1996-10732025-01-0118227310.3390/en18020273Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble EffectLiheng An0Yizhi Tian1Haikun Zhao2College of Electrical Engineering, Xinjiang University, Urumqi 830017, ChinaCollege of Electrical Engineering, Xinjiang University, Urumqi 830017, ChinaCollege of Electrical Engineering, Xinjiang University, Urumqi 830017, ChinaAt higher current densities, the bubble effect in the anode flow field of the PEM electrolyzer (PEM EL) worsens mass transfer losses and energy consumption. This study employs a moderate increase in the water flow rate to remove accumulated bubbles under fluctuating electrical input, thereby improving PEM EL system efficiency. An enhanced PEM EL equivalent circuit model incorporating bubble over-potential based on the oxygen volume fraction is developed. Considering the energy consumption of auxiliary equipment and the reduction in losses from mitigating the bubble effect, a numerical simulation evaluates the impact of flow rate variations on overall electrolysis energy consumption, leading to a comprehensive energy consumption model for the PEM EL system, incorporating electrical, chemical, and thermal energy conversions. The control objective is to maximize system efficiency by optimizing the water flow rate, with a performance-preset-based controller implemented in MATLAB/Simulink. The simulation results show that the controller can accurately track the target flow rate, and the dynamic regulation time improved by 1.5 s compared to the traditional performance constraint function, better matching the rate of change in electrical energy. Under the water flow control mode, hydrogen production increased by 6.6 L within 130 s of the simulation, available energy increased by 8.32 × 10<sup>6</sup> J, and the efficiency of the PEM EL system improved by 2.79%.https://www.mdpi.com/1996-1073/18/2/273PEM electrolyzerbubble effectelectrolysis efficiencypreset performance methodwater flow control
spellingShingle Liheng An
Yizhi Tian
Haikun Zhao
Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect
Energies
PEM electrolyzer
bubble effect
electrolysis efficiency
preset performance method
water flow control
title Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect
title_full Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect
title_fullStr Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect
title_full_unstemmed Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect
title_short Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect
title_sort research on water flow control strategy for pem electrolyzer considering the anode bubble effect
topic PEM electrolyzer
bubble effect
electrolysis efficiency
preset performance method
water flow control
url https://www.mdpi.com/1996-1073/18/2/273
work_keys_str_mv AT lihengan researchonwaterflowcontrolstrategyforpemelectrolyzerconsideringtheanodebubbleeffect
AT yizhitian researchonwaterflowcontrolstrategyforpemelectrolyzerconsideringtheanodebubbleeffect
AT haikunzhao researchonwaterflowcontrolstrategyforpemelectrolyzerconsideringtheanodebubbleeffect