A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine

To address the issues of easy overturning and poor safety of crawler work machines operating on steep slopes in hilly and mountainous areas, this study develops a structural design scheme based on a “three-layer frame” structure. An omnidirectional leveling system with hydraulic interconnection is d...

Full description

Saved in:
Bibliographic Details
Main Authors: Ruochen Wang, Kaiqiang Zhang, Renkai Ding, Yu Jiang, Yiyong Jiang
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/15/2/137
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832589493733949440
author Ruochen Wang
Kaiqiang Zhang
Renkai Ding
Yu Jiang
Yiyong Jiang
author_facet Ruochen Wang
Kaiqiang Zhang
Renkai Ding
Yu Jiang
Yiyong Jiang
author_sort Ruochen Wang
collection DOAJ
description To address the issues of easy overturning and poor safety of crawler work machines operating on steep slopes in hilly and mountainous areas, this study develops a structural design scheme based on a “three-layer frame” structure. An omnidirectional leveling system with hydraulic interconnection is designed to maintain platform stability by ensuring a stationary central point during leveling. Furthermore, a sliding mode synchronization control method based on a disturbance observer is proposed to reduce the synchronization error of the hydraulic cylinders and enhance leveling precision. The system’s performance is validated through an AMESim-MATLAB/Simulink co-simulation platform, demonstrating significant improvements over traditional PID control. Specifically, both lateral and longitudinal leveling times are reduced, rise time decreases by 21.8% on average, and overall leveling time is reduced by 35.5%, with synchronization errors maintained within ±6 × 10<sup>−4</sup> m. Finally, physical prototype testing further confirms the system’s effectiveness, achieving an average body inclination error of 2.55% and a hydraulic cylinder synchronization error of 8.2%. These findings validate the feasibility and superiority of the proposed omnidirectional leveling system for the crawler work machine in hilly and mountainous regions.
format Article
id doaj-art-b297b6f80f9e480ab2509349105ac9bd
institution Kabale University
issn 2077-0472
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Agriculture
spelling doaj-art-b297b6f80f9e480ab2509349105ac9bd2025-01-24T13:15:51ZengMDPI AGAgriculture2077-04722025-01-0115213710.3390/agriculture15020137A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work MachineRuochen Wang0Kaiqiang Zhang1Renkai Ding2Yu Jiang3Yiyong Jiang4School of Automotive and Traffic Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of Automotive and Traffic Engineering, Jiangsu University, Zhenjiang 212013, ChinaAutomotive Engineering Research Institute, Jiangsu University, Zhenjiang 212013, ChinaSchool of Automotive and Traffic Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of Automotive and Traffic Engineering, Jiangsu University, Zhenjiang 212013, ChinaTo address the issues of easy overturning and poor safety of crawler work machines operating on steep slopes in hilly and mountainous areas, this study develops a structural design scheme based on a “three-layer frame” structure. An omnidirectional leveling system with hydraulic interconnection is designed to maintain platform stability by ensuring a stationary central point during leveling. Furthermore, a sliding mode synchronization control method based on a disturbance observer is proposed to reduce the synchronization error of the hydraulic cylinders and enhance leveling precision. The system’s performance is validated through an AMESim-MATLAB/Simulink co-simulation platform, demonstrating significant improvements over traditional PID control. Specifically, both lateral and longitudinal leveling times are reduced, rise time decreases by 21.8% on average, and overall leveling time is reduced by 35.5%, with synchronization errors maintained within ±6 × 10<sup>−4</sup> m. Finally, physical prototype testing further confirms the system’s effectiveness, achieving an average body inclination error of 2.55% and a hydraulic cylinder synchronization error of 8.2%. These findings validate the feasibility and superiority of the proposed omnidirectional leveling system for the crawler work machine in hilly and mountainous regions.https://www.mdpi.com/2077-0472/15/2/137crawler work machineomnidirectional levelinghydraulic interconnectionsliding mode synchronization control
spellingShingle Ruochen Wang
Kaiqiang Zhang
Renkai Ding
Yu Jiang
Yiyong Jiang
A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine
Agriculture
crawler work machine
omnidirectional leveling
hydraulic interconnection
sliding mode synchronization control
title A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine
title_full A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine
title_fullStr A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine
title_full_unstemmed A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine
title_short A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine
title_sort novel hydraulic interconnection design and sliding mode synchronization control of leveling system for crawler work machine
topic crawler work machine
omnidirectional leveling
hydraulic interconnection
sliding mode synchronization control
url https://www.mdpi.com/2077-0472/15/2/137
work_keys_str_mv AT ruochenwang anovelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT kaiqiangzhang anovelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT renkaiding anovelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT yujiang anovelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT yiyongjiang anovelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT ruochenwang novelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT kaiqiangzhang novelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT renkaiding novelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT yujiang novelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine
AT yiyongjiang novelhydraulicinterconnectiondesignandslidingmodesynchronizationcontroloflevelingsystemforcrawlerworkmachine