Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysis

The rising demand for sustainable energy solutions has made the utilization of waste heat from industrial processes a priority. Thermoelectric generators present an effective method for recovering and converting waste heat into useable electrical energy, therefore enhancing energy efficiency and sus...

Full description

Saved in:
Bibliographic Details
Main Authors: Obeida Farhat, Mahmoud Khaled, Jalal Faraj, Khaled Chahine, Farouk Hachem, Cathy Castelain
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-04-01
Series:Unconventional Resources
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666519025000147
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832591789253459968
author Obeida Farhat
Mahmoud Khaled
Jalal Faraj
Khaled Chahine
Farouk Hachem
Cathy Castelain
author_facet Obeida Farhat
Mahmoud Khaled
Jalal Faraj
Khaled Chahine
Farouk Hachem
Cathy Castelain
author_sort Obeida Farhat
collection DOAJ
description The rising demand for sustainable energy solutions has made the utilization of waste heat from industrial processes a priority. Thermoelectric generators present an effective method for recovering and converting waste heat into useable electrical energy, therefore enhancing energy efficiency and sustainability. This study presents a parametric study of thermoelectric generators for waste heat recovery from heating chimney exhaust. In order to investigate the impact of placing the thermoelectric generators at different locations, simplified thermal resistance modeling was performed. Performance metrics demonstrate that the positioning of the thermoelectric generator site can bring about major improvements including thermal resistance, generated power, temperature of water heated, and energy conversion efficiency, which ranged from 0.57 % to 5.6 %, depending on thermoelectric generators configuration and operating parameters. By positioning thermoelectric generators on the exterior walls of the exhaust pipe, close to the heat source, a significant amount of electrical power—up to 37.67 W—could be produced. Additionally, a parametric analysis was conducted on important operating parameters: the mass flow rate and input temperatures of the exhaust gas and water. The application of 6 different cases showed that Case 5 of thermoelectric generator modules, with ṁg = 0.25 kg/s, Tg,i = 390 °C, ṁw = 0.3 kg/s and Tw,i = 20 °C, was the optimal condition, based on observations. The results demonstrate notable advancements in power production and energy recovery, and includes clear recommendations for future research that will bring about a shift in the direction of sustainable industrial operations.
format Article
id doaj-art-b154ea917ab74b6ca8d14c65966899ea
institution Kabale University
issn 2666-5190
language English
publishDate 2025-04-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Unconventional Resources
spelling doaj-art-b154ea917ab74b6ca8d14c65966899ea2025-01-22T05:44:09ZengKeAi Communications Co., Ltd.Unconventional Resources2666-51902025-04-016100148Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysisObeida Farhat0Mahmoud Khaled1Jalal Faraj2Khaled Chahine3Farouk Hachem4Cathy Castelain5Nantes Université, CNRS, Laboratoire de Thermique et Energie de Nantes, LTeN, UMR6607, F-44000, Nantes, France; Energy and Thermo-Fluid Group, Lebanese International University LIU, Bekaa, LebanonEnergy and Thermo-Fluid Group, Lebanese International University LIU, Bekaa, Lebanon; Energy and Thermo-Fluid Group, The International University of Beirut BIU, Beirut, Lebanon; Corresponding author. Energy and Thermo-Fluid Group, Lebanese International University LIU, Bekaa, LebanonEnergy and Thermo-Fluid Group, Lebanese International University LIU, Bekaa, Lebanon; Energy and Thermo-Fluid Group, The International University of Beirut BIU, Beirut, LebanonCollege of Engineering and Technology, American University of the Middle East, KuwaitEnergy and Thermo-Fluid Group, Lebanese International University LIU, Bekaa, LebanonNantes Université, CNRS, Laboratoire de Thermique et Energie de Nantes, LTeN, UMR6607, F-44000, Nantes, FranceThe rising demand for sustainable energy solutions has made the utilization of waste heat from industrial processes a priority. Thermoelectric generators present an effective method for recovering and converting waste heat into useable electrical energy, therefore enhancing energy efficiency and sustainability. This study presents a parametric study of thermoelectric generators for waste heat recovery from heating chimney exhaust. In order to investigate the impact of placing the thermoelectric generators at different locations, simplified thermal resistance modeling was performed. Performance metrics demonstrate that the positioning of the thermoelectric generator site can bring about major improvements including thermal resistance, generated power, temperature of water heated, and energy conversion efficiency, which ranged from 0.57 % to 5.6 %, depending on thermoelectric generators configuration and operating parameters. By positioning thermoelectric generators on the exterior walls of the exhaust pipe, close to the heat source, a significant amount of electrical power—up to 37.67 W—could be produced. Additionally, a parametric analysis was conducted on important operating parameters: the mass flow rate and input temperatures of the exhaust gas and water. The application of 6 different cases showed that Case 5 of thermoelectric generator modules, with ṁg = 0.25 kg/s, Tg,i = 390 °C, ṁw = 0.3 kg/s and Tw,i = 20 °C, was the optimal condition, based on observations. The results demonstrate notable advancements in power production and energy recovery, and includes clear recommendations for future research that will bring about a shift in the direction of sustainable industrial operations.http://www.sciencedirect.com/science/article/pii/S2666519025000147HybridizationChimneyExhaust gasHeat recoveryThermoelectric generator
spellingShingle Obeida Farhat
Mahmoud Khaled
Jalal Faraj
Khaled Chahine
Farouk Hachem
Cathy Castelain
Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysis
Unconventional Resources
Hybridization
Chimney
Exhaust gas
Heat recovery
Thermoelectric generator
title Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysis
title_full Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysis
title_fullStr Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysis
title_full_unstemmed Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysis
title_short Enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators – Thermal modeling and parametric analysis
title_sort enhancing heat recovery efficiency in chimney exhaust systems using thermoelectric generators thermal modeling and parametric analysis
topic Hybridization
Chimney
Exhaust gas
Heat recovery
Thermoelectric generator
url http://www.sciencedirect.com/science/article/pii/S2666519025000147
work_keys_str_mv AT obeidafarhat enhancingheatrecoveryefficiencyinchimneyexhaustsystemsusingthermoelectricgeneratorsthermalmodelingandparametricanalysis
AT mahmoudkhaled enhancingheatrecoveryefficiencyinchimneyexhaustsystemsusingthermoelectricgeneratorsthermalmodelingandparametricanalysis
AT jalalfaraj enhancingheatrecoveryefficiencyinchimneyexhaustsystemsusingthermoelectricgeneratorsthermalmodelingandparametricanalysis
AT khaledchahine enhancingheatrecoveryefficiencyinchimneyexhaustsystemsusingthermoelectricgeneratorsthermalmodelingandparametricanalysis
AT faroukhachem enhancingheatrecoveryefficiencyinchimneyexhaustsystemsusingthermoelectricgeneratorsthermalmodelingandparametricanalysis
AT cathycastelain enhancingheatrecoveryefficiencyinchimneyexhaustsystemsusingthermoelectricgeneratorsthermalmodelingandparametricanalysis