Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed Tomography

Due to its low stiffness, the gas diffusion layer (GDL) exhibits significant deformation under a compression service condition, thereby exerting a nonlinear and strong coupling influence on fuel cells’ performance. Therefore, it is of great practical significance to study the structural characterist...

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Main Authors: Qitong Shi, Cong Feng, Bing Li, Pingwen Ming
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/2/381
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author Qitong Shi
Cong Feng
Bing Li
Pingwen Ming
author_facet Qitong Shi
Cong Feng
Bing Li
Pingwen Ming
author_sort Qitong Shi
collection DOAJ
description Due to its low stiffness, the gas diffusion layer (GDL) exhibits significant deformation under a compression service condition, thereby exerting a nonlinear and strong coupling influence on fuel cells’ performance. Therefore, it is of great practical significance to study the structural characteristics evolution of GDLs. The microstructure of the GDLs was obtained using micro-X-ray computed tomography in this study, and their structural properties were analyzed comprehensively and quantitatively. The morphology of GDLs exhibited significant variations across manufacturers due to disparities in the materials and manufacturing processes. The distribution of the pore equivalent diameter and sphericity in GDLs conformed to a normal distribution, with irregular shapes. The fiber length distribution in the unit followed a Gamma distribution, showing a random and uneven distribution in the XY plane. When compressed, the average fiber length was reduced, and a substantial increase in isolated pores was observed. However, the quantity of long fibers and connected and isolated pores decreased after acidification treatment.
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institution Kabale University
issn 1996-1073
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publishDate 2025-01-01
publisher MDPI AG
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series Energies
spelling doaj-art-ae54a551f49d4aa580a5972da698c9d52025-01-24T13:31:16ZengMDPI AGEnergies1996-10732025-01-0118238110.3390/en18020381Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed TomographyQitong Shi0Cong Feng1Bing Li2Pingwen Ming3School of Electrical Engineering, Tongling University, Tongling 244061, ChinaCollege of Materials Science and Engineering, Tongji University, Shanghai 201804, ChinaSchool of Automotive Studies, Tongji University, Shanghai 201804, ChinaSchool of Automotive Studies, Tongji University, Shanghai 201804, ChinaDue to its low stiffness, the gas diffusion layer (GDL) exhibits significant deformation under a compression service condition, thereby exerting a nonlinear and strong coupling influence on fuel cells’ performance. Therefore, it is of great practical significance to study the structural characteristics evolution of GDLs. The microstructure of the GDLs was obtained using micro-X-ray computed tomography in this study, and their structural properties were analyzed comprehensively and quantitatively. The morphology of GDLs exhibited significant variations across manufacturers due to disparities in the materials and manufacturing processes. The distribution of the pore equivalent diameter and sphericity in GDLs conformed to a normal distribution, with irregular shapes. The fiber length distribution in the unit followed a Gamma distribution, showing a random and uneven distribution in the XY plane. When compressed, the average fiber length was reduced, and a substantial increase in isolated pores was observed. However, the quantity of long fibers and connected and isolated pores decreased after acidification treatment.https://www.mdpi.com/1996-1073/18/2/381structural characteristicsgas diffusion layerfuel cell3D-μXCT
spellingShingle Qitong Shi
Cong Feng
Bing Li
Pingwen Ming
Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed Tomography
Energies
structural characteristics
gas diffusion layer
fuel cell
3D-μXCT
title Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed Tomography
title_full Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed Tomography
title_fullStr Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed Tomography
title_full_unstemmed Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed Tomography
title_short Investigation of the Structural Characteristics of the Gas Diffusion Layer Using Micro-X-Ray Computed Tomography
title_sort investigation of the structural characteristics of the gas diffusion layer using micro x ray computed tomography
topic structural characteristics
gas diffusion layer
fuel cell
3D-μXCT
url https://www.mdpi.com/1996-1073/18/2/381
work_keys_str_mv AT qitongshi investigationofthestructuralcharacteristicsofthegasdiffusionlayerusingmicroxraycomputedtomography
AT congfeng investigationofthestructuralcharacteristicsofthegasdiffusionlayerusingmicroxraycomputedtomography
AT bingli investigationofthestructuralcharacteristicsofthegasdiffusionlayerusingmicroxraycomputedtomography
AT pingwenming investigationofthestructuralcharacteristicsofthegasdiffusionlayerusingmicroxraycomputedtomography