Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt Separation

The escalating discharge of textile wastewater with plenty of dye and salt has resulted in serious environmental risks. Membranes assembled from two-dimensional (2D) nanomaterials with many tunable interlayer spacings are promising materials for dye/salt separation. However, the narrow layer spacing...

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Main Authors: Yixuan Fu, Shuai Wang, Huiquan Liu, Ke Zhang, Lunxiang Zhang, Yongchen Song, Zheng Ling
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Membranes
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Online Access:https://www.mdpi.com/2077-0375/15/1/25
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author Yixuan Fu
Shuai Wang
Huiquan Liu
Ke Zhang
Lunxiang Zhang
Yongchen Song
Zheng Ling
author_facet Yixuan Fu
Shuai Wang
Huiquan Liu
Ke Zhang
Lunxiang Zhang
Yongchen Song
Zheng Ling
author_sort Yixuan Fu
collection DOAJ
description The escalating discharge of textile wastewater with plenty of dye and salt has resulted in serious environmental risks. Membranes assembled from two-dimensional (2D) nanomaterials with many tunable interlayer spacings are promising materials for dye/salt separation. However, the narrow layer spacing and tortuous interlayer transport channels of 2D-material-based membranes limit the processing capacity and the permeability of small salt ions for efficient dye/salt separation. In this work, a novel sepiolite/vermiculite membrane was fabricated using Meyer rod-coating and naturally occurring clay. The intercalation of sepiolite Nanofibers between vermiculite Nanosheets provides additional transport nanochannels and forms looser permeable networks, producing composite membranes with remarkably enhanced flux. As a result, the optimized membranes with 80% sepiolite exhibit remarkable flux as high as 78.12 LMH bar<sup>−1</sup>, outstanding dye rejection (Congo Red~98.26%), and excellent selectivity of dye/salt of 10.41. In addition, this novel all-clay composite membrane demonstrates stable separation performance under acidity, alkalinity and prolonged operation conditions. The large-scale sepiolite/vermiculite membranes made by the simple proposed method using low-cost materials provide new strategies for efficient and environmentally-friendly dye/salt separation.
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institution Kabale University
issn 2077-0375
language English
publishDate 2025-01-01
publisher MDPI AG
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series Membranes
spelling doaj-art-ae2fe94e29294a998995f0194e2c0aa42025-01-24T13:41:04ZengMDPI AGMembranes2077-03752025-01-011512510.3390/membranes15010025Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt SeparationYixuan Fu0Shuai Wang1Huiquan Liu2Ke Zhang3Lunxiang Zhang4Yongchen Song5Zheng Ling6Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy & Power Engineering, Dalian University of Technology, Dalian 116024, ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy & Power Engineering, Dalian University of Technology, Dalian 116024, ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy & Power Engineering, Dalian University of Technology, Dalian 116024, ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy & Power Engineering, Dalian University of Technology, Dalian 116024, ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy & Power Engineering, Dalian University of Technology, Dalian 116024, ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy & Power Engineering, Dalian University of Technology, Dalian 116024, ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy & Power Engineering, Dalian University of Technology, Dalian 116024, ChinaThe escalating discharge of textile wastewater with plenty of dye and salt has resulted in serious environmental risks. Membranes assembled from two-dimensional (2D) nanomaterials with many tunable interlayer spacings are promising materials for dye/salt separation. However, the narrow layer spacing and tortuous interlayer transport channels of 2D-material-based membranes limit the processing capacity and the permeability of small salt ions for efficient dye/salt separation. In this work, a novel sepiolite/vermiculite membrane was fabricated using Meyer rod-coating and naturally occurring clay. The intercalation of sepiolite Nanofibers between vermiculite Nanosheets provides additional transport nanochannels and forms looser permeable networks, producing composite membranes with remarkably enhanced flux. As a result, the optimized membranes with 80% sepiolite exhibit remarkable flux as high as 78.12 LMH bar<sup>−1</sup>, outstanding dye rejection (Congo Red~98.26%), and excellent selectivity of dye/salt of 10.41. In addition, this novel all-clay composite membrane demonstrates stable separation performance under acidity, alkalinity and prolonged operation conditions. The large-scale sepiolite/vermiculite membranes made by the simple proposed method using low-cost materials provide new strategies for efficient and environmentally-friendly dye/salt separation.https://www.mdpi.com/2077-0375/15/1/25two-dimensional nanomaterialsall-clay membranesassembled membranes from 2D nanomaterialsdye/salt separationvermiculite
spellingShingle Yixuan Fu
Shuai Wang
Huiquan Liu
Ke Zhang
Lunxiang Zhang
Yongchen Song
Zheng Ling
Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt Separation
Membranes
two-dimensional nanomaterials
all-clay membranes
assembled membranes from 2D nanomaterials
dye/salt separation
vermiculite
title Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt Separation
title_full Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt Separation
title_fullStr Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt Separation
title_full_unstemmed Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt Separation
title_short Large-Area Clay Composite Membranes with Enhanced Permeability for Efficient Dye/Salt Separation
title_sort large area clay composite membranes with enhanced permeability for efficient dye salt separation
topic two-dimensional nanomaterials
all-clay membranes
assembled membranes from 2D nanomaterials
dye/salt separation
vermiculite
url https://www.mdpi.com/2077-0375/15/1/25
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