Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-composites

In current study, microstructural, mechanical and corrosion behaviour were investigated with incorporation of dual reinforced AZ91D surface composites. This research was carried out for enhancement of the bio-degradability in biological environment. The surface composites were successfully fabricate...

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Main Authors: Surendra Kumar Patel, Guoxin Dai, Lu Liu, Zhen Sun, Lei Shi
Format: Article
Language:English
Published: SAGE Publishing 2025-01-01
Series:Journal of Applied Biomaterials & Functional Materials
Online Access:https://doi.org/10.1177/22808000251314086
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author Surendra Kumar Patel
Guoxin Dai
Lu Liu
Zhen Sun
Lei Shi
author_facet Surendra Kumar Patel
Guoxin Dai
Lu Liu
Zhen Sun
Lei Shi
author_sort Surendra Kumar Patel
collection DOAJ
description In current study, microstructural, mechanical and corrosion behaviour were investigated with incorporation of dual reinforced AZ91D surface composites. This research was carried out for enhancement of the bio-degradability in biological environment. The surface composites were successfully fabricated by friction stir processing method with a rotation speed of 800 rpm, travel speed of 80 mm/min and 2.5° tilt angle at multi-passes. The surface properties were characterized via optical, SEM, EDS, XRD and EBSD techniques. The microstructure showed that the reinforcements were equally distributed into the surface matrix after 3-passes for sets of composites. After 3-passes FSP average grain diameter of the composite C (1.61 μm) was smaller than that of composite A (1.86 μm) and composite B (1.63 μm), because of the strong shear deformation and generated friction heat, which occurred via dynamic recrystallization between grains in the processed zones. The microhardness of Composite C (162 Hv) has a higher than the composite A (125.2 Hv) and composite B (146.2 Hv). The ultimate tensile strength of composite A (152.7 MPa) was greater than that of composite B (133 MPa) and composite C (111.3 MPa). Furthermore, the corrosion resistance at 7, 15 and 30 days of immersion of composite C was higher than that of composite A and composite B, because of the domino effects and better bio-mineralization with the addition of Y 2 O 3 and ZrO 2 particles. The typically worn surface revealed reduced deep pits, pits and cracks due to better ionization of the hydrogen generated during immersion. Finally, this research was carried out for treatment of bone defects and fractures as well as improving corrosion resistance of the mg-containing biocompatible implants.
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spelling doaj-art-aba3bfceddd44c90bfa5aaabb4cd1b052025-01-18T07:03:19ZengSAGE PublishingJournal of Applied Biomaterials & Functional Materials2280-80002025-01-012310.1177/22808000251314086Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-compositesSurendra Kumar Patel0Guoxin Dai1Lu Liu2Zhen Sun3Lei Shi4MOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing, Shandong University, Jinan, ChinaMOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing, Shandong University, Jinan, ChinaDepartment of Urology, Qilu Hospital, Shandong University, Jinan, ChinaEngineering Training Center, Shandong University, Jinan, ChinaMOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing, Shandong University, Jinan, ChinaIn current study, microstructural, mechanical and corrosion behaviour were investigated with incorporation of dual reinforced AZ91D surface composites. This research was carried out for enhancement of the bio-degradability in biological environment. The surface composites were successfully fabricated by friction stir processing method with a rotation speed of 800 rpm, travel speed of 80 mm/min and 2.5° tilt angle at multi-passes. The surface properties were characterized via optical, SEM, EDS, XRD and EBSD techniques. The microstructure showed that the reinforcements were equally distributed into the surface matrix after 3-passes for sets of composites. After 3-passes FSP average grain diameter of the composite C (1.61 μm) was smaller than that of composite A (1.86 μm) and composite B (1.63 μm), because of the strong shear deformation and generated friction heat, which occurred via dynamic recrystallization between grains in the processed zones. The microhardness of Composite C (162 Hv) has a higher than the composite A (125.2 Hv) and composite B (146.2 Hv). The ultimate tensile strength of composite A (152.7 MPa) was greater than that of composite B (133 MPa) and composite C (111.3 MPa). Furthermore, the corrosion resistance at 7, 15 and 30 days of immersion of composite C was higher than that of composite A and composite B, because of the domino effects and better bio-mineralization with the addition of Y 2 O 3 and ZrO 2 particles. The typically worn surface revealed reduced deep pits, pits and cracks due to better ionization of the hydrogen generated during immersion. Finally, this research was carried out for treatment of bone defects and fractures as well as improving corrosion resistance of the mg-containing biocompatible implants.https://doi.org/10.1177/22808000251314086
spellingShingle Surendra Kumar Patel
Guoxin Dai
Lu Liu
Zhen Sun
Lei Shi
Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-composites
Journal of Applied Biomaterials & Functional Materials
title Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-composites
title_full Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-composites
title_fullStr Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-composites
title_full_unstemmed Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-composites
title_short Influences of multi-pass friction stir alloying on characterization of AZ91D alloy-based dual reinforcement bio-ceramic nano-composites
title_sort influences of multi pass friction stir alloying on characterization of az91d alloy based dual reinforcement bio ceramic nano composites
url https://doi.org/10.1177/22808000251314086
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