Synergistic Chemical Modification and Physical Adsorption for the Efficient Curing of Soluble Phosphorus/Fluorine in Phosphogypsum

Phosphogypsum (PG), a by-product of phosphoric acid production, contains high levels of fluorine and phosphorus impurities, which negatively impact the strength and setting time of PG-based cement materials and pose environmental risks. This study explores a dual approach combining physical adsorpti...

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Bibliographic Details
Main Authors: Junsheng Zhou, Yue Yang, Huiquan Li, Ganyu Zhu, Haoqi Yang
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/2/780
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Summary:Phosphogypsum (PG), a by-product of phosphoric acid production, contains high levels of fluorine and phosphorus impurities, which negatively impact the strength and setting time of PG-based cement materials and pose environmental risks. This study explores a dual approach combining physical adsorption using zeolite powder and chemical modification with quicklime (CaO) to immobilize these impurities. The composition of 90 wt.% PG, 5 wt.% zeolite powder, and 5 wt.% quicklime reduces the soluble phosphorus to below the detection limits and significantly lowers the free water content in the PG. Through SEM, XRD, and FT-IR analyses, it was found that zeolite powder adsorbs fluorine and phosphorus through encapsulation, while quicklime chemically reacts to form insoluble calcium phosphate and calcium fluoride. This transformation decreases the solubility, mitigating potential environmental contamination. The combination of physical adsorption and chemical conversion provides a sustainable strategy to reduce environmental hazards and enhance PG’s suitability for cement-based materials. The findings from this research offer a promising pathway for the sustainable utilization of PG, providing a mechanism for its safe incorporation into building materials, while addressing both environmental and material performance concerns.
ISSN:2076-3417