Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization

The complexity of machining processes relies on the inherent physical mechanisms governing these processes including nonlinear, emergent, and time-variant behavior. The measurement of surface roughness is a critical step done offline by expensive quality control procedures. The surface roughness pre...

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Main Authors: Gerardo Beruvides, Fernando Castaño, Rodolfo E. Haber, Ramón Quiza, Alberto Villalonga
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:Complexity
Online Access:http://dx.doi.org/10.1155/2017/7317254
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author Gerardo Beruvides
Fernando Castaño
Rodolfo E. Haber
Ramón Quiza
Alberto Villalonga
author_facet Gerardo Beruvides
Fernando Castaño
Rodolfo E. Haber
Ramón Quiza
Alberto Villalonga
author_sort Gerardo Beruvides
collection DOAJ
description The complexity of machining processes relies on the inherent physical mechanisms governing these processes including nonlinear, emergent, and time-variant behavior. The measurement of surface roughness is a critical step done offline by expensive quality control procedures. The surface roughness prediction using an online efficient computational method is a difficult task due to the complexity of machining processes. The paradigm of hybrid incremental modeling makes it possible to address the complexity and nonlinear behavior of machining processes. Parametrization of models is, however, one bottleneck for full deployment of solutions, and the optimal setting of model parameters becomes an essential task. This paper presents a method based on simulated annealing for optimal parameters tuning of the hybrid incremental model. The hybrid incremental modeling plus simulated annealing is applied for predicting the surface roughness in milling processes. Two comparative studies to assess the accuracy and overall quality of the proposed strategy are carried out. The first comparative demonstrates that the proposed strategy is more accurate than theoretical, energy-based, and Taguchi models for predicting surface roughness. The second study also corroborates that hybrid incremental model plus simulated annealing is better than a Bayesian network and a multilayer perceptron for correctly predicting the surface roughness.
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institution Kabale University
issn 1076-2787
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language English
publishDate 2017-01-01
publisher Wiley
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series Complexity
spelling doaj-art-aa19453fce184efa9eb1a7becb81f9fe2025-02-03T01:28:56ZengWileyComplexity1076-27871099-05262017-01-01201710.1155/2017/73172547317254Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal ParametrizationGerardo Beruvides0Fernando Castaño1Rodolfo E. Haber2Ramón Quiza3Alberto Villalonga4Centre for Automation and Robotics, UPM-CSIC, Arganda del Rey, SpainCentre for Automation and Robotics, UPM-CSIC, Arganda del Rey, SpainCentre for Automation and Robotics, UPM-CSIC, Arganda del Rey, SpainResearch Group on Advanced and Sustainable Manufacturing, UM, Matanzas, CubaResearch Group on Advanced and Sustainable Manufacturing, UM, Matanzas, CubaThe complexity of machining processes relies on the inherent physical mechanisms governing these processes including nonlinear, emergent, and time-variant behavior. The measurement of surface roughness is a critical step done offline by expensive quality control procedures. The surface roughness prediction using an online efficient computational method is a difficult task due to the complexity of machining processes. The paradigm of hybrid incremental modeling makes it possible to address the complexity and nonlinear behavior of machining processes. Parametrization of models is, however, one bottleneck for full deployment of solutions, and the optimal setting of model parameters becomes an essential task. This paper presents a method based on simulated annealing for optimal parameters tuning of the hybrid incremental model. The hybrid incremental modeling plus simulated annealing is applied for predicting the surface roughness in milling processes. Two comparative studies to assess the accuracy and overall quality of the proposed strategy are carried out. The first comparative demonstrates that the proposed strategy is more accurate than theoretical, energy-based, and Taguchi models for predicting surface roughness. The second study also corroborates that hybrid incremental model plus simulated annealing is better than a Bayesian network and a multilayer perceptron for correctly predicting the surface roughness.http://dx.doi.org/10.1155/2017/7317254
spellingShingle Gerardo Beruvides
Fernando Castaño
Rodolfo E. Haber
Ramón Quiza
Alberto Villalonga
Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization
Complexity
title Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization
title_full Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization
title_fullStr Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization
title_full_unstemmed Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization
title_short Coping with Complexity When Predicting Surface Roughness in Milling Processes: Hybrid Incremental Model with Optimal Parametrization
title_sort coping with complexity when predicting surface roughness in milling processes hybrid incremental model with optimal parametrization
url http://dx.doi.org/10.1155/2017/7317254
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