The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic Polyurethane

To obtain sustainable food packaging materials, alternatives to traditional ones must be researched. In this work, two different kinds of zeolites, i.e., a natural one, Clinoptilolite, and a synthetic one, Zeolite Na-X, were mixed with thermoplastic polyurethane for the fabrication of composites. Co...

Full description

Saved in:
Bibliographic Details
Main Authors: Nello Russo, Letizia Verdolotti, Giuseppe Cesare Lama, Federica Recupido, Barbara Liguori, Maria Oliviero
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/30/2/420
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832587810839724032
author Nello Russo
Letizia Verdolotti
Giuseppe Cesare Lama
Federica Recupido
Barbara Liguori
Maria Oliviero
author_facet Nello Russo
Letizia Verdolotti
Giuseppe Cesare Lama
Federica Recupido
Barbara Liguori
Maria Oliviero
author_sort Nello Russo
collection DOAJ
description To obtain sustainable food packaging materials, alternatives to traditional ones must be researched. In this work, two different kinds of zeolites, i.e., a natural one, Clinoptilolite, and a synthetic one, Zeolite Na-X, were mixed with thermoplastic polyurethane for the fabrication of composites. Composite films were prepared via a hot mixing stage and then by means of a hot compression molding process. Several TPU/zeolite composites were produced with a filler concentration ranging from 5% to 10%wt. Finally, the obtained films were characterized by Fourier Transform Spectroscopy (FT-IR, ATR), thermal analysis (TGA and DSC), frequency sweep test, scanning electron microscopy (SEM), mechanical tensile test and oxygen permeability test. For both fillers and at all concentrations, the inclusion of zeolites significantly influenced the analyzed properties. In the TPU/zeolite composites, an overall enhancement was observed compared to the neat polymer, attributed to improved processability, superior barrier properties and the potential to create active materials by loading zeolite combined with various chemicals for specific applications. These findings suggest that the resulting composites hold considerable promise for applications in the food packaging sector.
format Article
id doaj-art-a8f24655cba64d8393daf835800dce15
institution Kabale University
issn 1420-3049
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Molecules
spelling doaj-art-a8f24655cba64d8393daf835800dce152025-01-24T13:43:58ZengMDPI AGMolecules1420-30492025-01-0130242010.3390/molecules30020420The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic PolyurethaneNello Russo0Letizia Verdolotti1Giuseppe Cesare Lama2Federica Recupido3Barbara Liguori4Maria Oliviero5Institute of Polymers, Composites and Biomaterials, National Research Council (IPCB-CNR), Portici, 80055 Naples, ItalyInstitute of Polymers, Composites and Biomaterials, National Research Council (IPCB-CNR), Portici, 80055 Naples, ItalyInstitute of Polymers, Composites and Biomaterials, National Research Council (IPCB-CNR), Portici, 80055 Naples, ItalyInstitute of Polymers, Composites and Biomaterials, National Research Council (IPCB-CNR), Portici, 80055 Naples, ItalyDepartment of Chemical, Materials and Industrial Production Engineering, University of Naples Federico II, 80025 Naples, ItalyInstitute of Polymers, Composites and Biomaterials, National Research Council (IPCB-CNR), Portici, 80055 Naples, ItalyTo obtain sustainable food packaging materials, alternatives to traditional ones must be researched. In this work, two different kinds of zeolites, i.e., a natural one, Clinoptilolite, and a synthetic one, Zeolite Na-X, were mixed with thermoplastic polyurethane for the fabrication of composites. Composite films were prepared via a hot mixing stage and then by means of a hot compression molding process. Several TPU/zeolite composites were produced with a filler concentration ranging from 5% to 10%wt. Finally, the obtained films were characterized by Fourier Transform Spectroscopy (FT-IR, ATR), thermal analysis (TGA and DSC), frequency sweep test, scanning electron microscopy (SEM), mechanical tensile test and oxygen permeability test. For both fillers and at all concentrations, the inclusion of zeolites significantly influenced the analyzed properties. In the TPU/zeolite composites, an overall enhancement was observed compared to the neat polymer, attributed to improved processability, superior barrier properties and the potential to create active materials by loading zeolite combined with various chemicals for specific applications. These findings suggest that the resulting composites hold considerable promise for applications in the food packaging sector.https://www.mdpi.com/1420-3049/30/2/420thermoplastic polyurethanezeolite Na-Xclinoptilolitecompositesfunctional properties
spellingShingle Nello Russo
Letizia Verdolotti
Giuseppe Cesare Lama
Federica Recupido
Barbara Liguori
Maria Oliviero
The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic Polyurethane
Molecules
thermoplastic polyurethane
zeolite Na-X
clinoptilolite
composites
functional properties
title The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic Polyurethane
title_full The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic Polyurethane
title_fullStr The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic Polyurethane
title_full_unstemmed The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic Polyurethane
title_short The Effect of Zeolite Na-X and Clinoptilolite as Functional Fillers on the Mechanical, Thermal and Barrier Properties of Thermoplastic Polyurethane
title_sort effect of zeolite na x and clinoptilolite as functional fillers on the mechanical thermal and barrier properties of thermoplastic polyurethane
topic thermoplastic polyurethane
zeolite Na-X
clinoptilolite
composites
functional properties
url https://www.mdpi.com/1420-3049/30/2/420
work_keys_str_mv AT nellorusso theeffectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT letiziaverdolotti theeffectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT giuseppecesarelama theeffectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT federicarecupido theeffectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT barbaraliguori theeffectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT mariaoliviero theeffectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT nellorusso effectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT letiziaverdolotti effectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT giuseppecesarelama effectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT federicarecupido effectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT barbaraliguori effectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane
AT mariaoliviero effectofzeolitenaxandclinoptiloliteasfunctionalfillersonthemechanicalthermalandbarrierpropertiesofthermoplasticpolyurethane