Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thickness

This paper proposes a modification of the Forrestal-Warren perforation model aimed at extending its applicability range to intermediately-thick high-hardness armor steel plates. When impacted by armor-piercing projectiles, these plates tend to fail through adiabatic shear plugging which significantl...

Full description

Saved in:
Bibliographic Details
Main Authors: Radovan Djurovic, Predrag Elek, Milos Markovic, Dejan Jevtic
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-04-01
Series:Defence Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214914724002708
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850150750925094912
author Radovan Djurovic
Predrag Elek
Milos Markovic
Dejan Jevtic
author_facet Radovan Djurovic
Predrag Elek
Milos Markovic
Dejan Jevtic
author_sort Radovan Djurovic
collection DOAJ
description This paper proposes a modification of the Forrestal-Warren perforation model aimed at extending its applicability range to intermediately-thick high-hardness armor steel plates. When impacted by armor-piercing projectiles, these plates tend to fail through adiabatic shear plugging which significantly reduces their ballistic resistance. To address this effect, an approach for determining effective thickness was defined and incorporated into the predictive model. Ballistic impact tests were performed to assess the modification's validity, in which ARMOX 500T steel plates were subjected to perpendicular impacts from 7.62 × 39 mm steel-cored rounds under various velocities. Frequent target failure by soft plugging was observed, as well as the brittle shatter of the hard steel core. Key properties of the recovered plugs including their mass, length and diameter were measured and reported along with the projectiles' residual velocities. Additionally, independent data from the open literature were included in the analysis for further validation. The original Forrestal-Warren model and the novel effective thickness modification were then used to establish the relationship between impact and residual velocities, as well as to determine the ballistic limit velocity. The comparison revealed that the proposed approach significantly improves the model's accuracy, showing a strong correlation with experimental data and reducing deviations to within a few percent. This enhancement highlights the potential of the effective thickness term, which could also be applied to other predictive models to extend their applicability range. Further exploration into other armor steels and impact conditions is recommended to assess the method's versatility.
format Article
id doaj-art-a8a978cf957b42cbbdbae67f8a72b2e4
institution OA Journals
issn 2214-9147
language English
publishDate 2025-04-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Defence Technology
spelling doaj-art-a8a978cf957b42cbbdbae67f8a72b2e42025-08-20T02:26:27ZengKeAi Communications Co., Ltd.Defence Technology2214-91472025-04-014626728410.1016/j.dt.2024.11.006Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thicknessRadovan Djurovic0Predrag Elek1Milos Markovic2Dejan Jevtic3Corresponding author.; Faculty of Mechanical Engineering, University of Belgrade, Belgrade, 11120, SerbiaFaculty of Mechanical Engineering, University of Belgrade, Belgrade, 11120, SerbiaFaculty of Mechanical Engineering, University of Belgrade, Belgrade, 11120, SerbiaFaculty of Mechanical Engineering, University of Belgrade, Belgrade, 11120, SerbiaThis paper proposes a modification of the Forrestal-Warren perforation model aimed at extending its applicability range to intermediately-thick high-hardness armor steel plates. When impacted by armor-piercing projectiles, these plates tend to fail through adiabatic shear plugging which significantly reduces their ballistic resistance. To address this effect, an approach for determining effective thickness was defined and incorporated into the predictive model. Ballistic impact tests were performed to assess the modification's validity, in which ARMOX 500T steel plates were subjected to perpendicular impacts from 7.62 × 39 mm steel-cored rounds under various velocities. Frequent target failure by soft plugging was observed, as well as the brittle shatter of the hard steel core. Key properties of the recovered plugs including their mass, length and diameter were measured and reported along with the projectiles' residual velocities. Additionally, independent data from the open literature were included in the analysis for further validation. The original Forrestal-Warren model and the novel effective thickness modification were then used to establish the relationship between impact and residual velocities, as well as to determine the ballistic limit velocity. The comparison revealed that the proposed approach significantly improves the model's accuracy, showing a strong correlation with experimental data and reducing deviations to within a few percent. This enhancement highlights the potential of the effective thickness term, which could also be applied to other predictive models to extend their applicability range. Further exploration into other armor steels and impact conditions is recommended to assess the method's versatility.http://www.sciencedirect.com/science/article/pii/S2214914724002708Terminal ballisticsPenetration mechanicsPredictive modelHigh hardness armorExperimental investigation
spellingShingle Radovan Djurovic
Predrag Elek
Milos Markovic
Dejan Jevtic
Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thickness
Defence Technology
Terminal ballistics
Penetration mechanics
Predictive model
High hardness armor
Experimental investigation
title Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thickness
title_full Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thickness
title_fullStr Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thickness
title_full_unstemmed Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thickness
title_short Modification and experimental validation of the Forrestal-Warren perforation model for high hardness armor steel plates of intermediate thickness
title_sort modification and experimental validation of the forrestal warren perforation model for high hardness armor steel plates of intermediate thickness
topic Terminal ballistics
Penetration mechanics
Predictive model
High hardness armor
Experimental investigation
url http://www.sciencedirect.com/science/article/pii/S2214914724002708
work_keys_str_mv AT radovandjurovic modificationandexperimentalvalidationoftheforrestalwarrenperforationmodelforhighhardnessarmorsteelplatesofintermediatethickness
AT predragelek modificationandexperimentalvalidationoftheforrestalwarrenperforationmodelforhighhardnessarmorsteelplatesofintermediatethickness
AT milosmarkovic modificationandexperimentalvalidationoftheforrestalwarrenperforationmodelforhighhardnessarmorsteelplatesofintermediatethickness
AT dejanjevtic modificationandexperimentalvalidationoftheforrestalwarrenperforationmodelforhighhardnessarmorsteelplatesofintermediatethickness