Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design Method

Statistical modeling of the dip-spin coating process to describe colloidal PTFE dispersion coating on the external surface of a small diameter hollow tube was developed by using 24 factorial design with a center point to predict the coating thickness in a range of 4–10 μm. The coating parameters inc...

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Main Authors: Sorasutee Buapool, Nandh Thavarungkul, Nakorn Srisukhumbowornchai, Preecha Termsuksawad
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2017/9639306
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author Sorasutee Buapool
Nandh Thavarungkul
Nakorn Srisukhumbowornchai
Preecha Termsuksawad
author_facet Sorasutee Buapool
Nandh Thavarungkul
Nakorn Srisukhumbowornchai
Preecha Termsuksawad
author_sort Sorasutee Buapool
collection DOAJ
description Statistical modeling of the dip-spin coating process to describe colloidal PTFE dispersion coating on the external surface of a small diameter hollow tube was developed by using 24 factorial design with a center point to predict the coating thickness in a range of 4–10 μm. The coating parameters included viscosity, withdrawal rate, spin speed, and immersion time. The adequacy of the predicted model was verified by coefficients of determination and lack-of-fit test. Model accuracy was verified by comparing predicted values with experimental results. The significant interaction effects on the coating thickness were three-way interaction among withdrawal rate, spin speed, and immersion time and two-way interactions between viscosity and withdrawal rate, viscosity and spin speed, and viscosity and immersion time. Cube plot for coating thickness reveals a trend of increasing coating thickness towards high levels of viscosity, withdrawal rate, and immersion time and lower level of spin speed.
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institution Kabale University
issn 1687-8434
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language English
publishDate 2017-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-a76448603df24fcab6fbc09493d9d0d82025-02-03T05:54:41ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422017-01-01201710.1155/2017/96393069639306Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design MethodSorasutee Buapool0Nandh Thavarungkul1Nakorn Srisukhumbowornchai2Preecha Termsuksawad3Integrated Product Design and Manufacturing Program, Division of Materials Technology, School of Energy, Environment and Materials, King Mongkut’s University of Technology Thonburi, 126 Pracha Uthit Road, Bang Mod, Thung Khru, Bangkok 10140, ThailandIntegrated Product Design and Manufacturing Program, Division of Materials Technology, School of Energy, Environment and Materials, King Mongkut’s University of Technology Thonburi, 126 Pracha Uthit Road, Bang Mod, Thung Khru, Bangkok 10140, ThailandIntegrated Product Design and Manufacturing Program, Division of Materials Technology, School of Energy, Environment and Materials, King Mongkut’s University of Technology Thonburi, 126 Pracha Uthit Road, Bang Mod, Thung Khru, Bangkok 10140, ThailandIntegrated Product Design and Manufacturing Program, Division of Materials Technology, School of Energy, Environment and Materials, King Mongkut’s University of Technology Thonburi, 126 Pracha Uthit Road, Bang Mod, Thung Khru, Bangkok 10140, ThailandStatistical modeling of the dip-spin coating process to describe colloidal PTFE dispersion coating on the external surface of a small diameter hollow tube was developed by using 24 factorial design with a center point to predict the coating thickness in a range of 4–10 μm. The coating parameters included viscosity, withdrawal rate, spin speed, and immersion time. The adequacy of the predicted model was verified by coefficients of determination and lack-of-fit test. Model accuracy was verified by comparing predicted values with experimental results. The significant interaction effects on the coating thickness were three-way interaction among withdrawal rate, spin speed, and immersion time and two-way interactions between viscosity and withdrawal rate, viscosity and spin speed, and viscosity and immersion time. Cube plot for coating thickness reveals a trend of increasing coating thickness towards high levels of viscosity, withdrawal rate, and immersion time and lower level of spin speed.http://dx.doi.org/10.1155/2017/9639306
spellingShingle Sorasutee Buapool
Nandh Thavarungkul
Nakorn Srisukhumbowornchai
Preecha Termsuksawad
Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design Method
Advances in Materials Science and Engineering
title Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design Method
title_full Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design Method
title_fullStr Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design Method
title_full_unstemmed Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design Method
title_short Modeling and Analysis of the Effect of Dip-Spin Coating Process Parameters on Coating Thickness Using Factorial Design Method
title_sort modeling and analysis of the effect of dip spin coating process parameters on coating thickness using factorial design method
url http://dx.doi.org/10.1155/2017/9639306
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AT nandhthavarungkul modelingandanalysisoftheeffectofdipspincoatingprocessparametersoncoatingthicknessusingfactorialdesignmethod
AT nakornsrisukhumbowornchai modelingandanalysisoftheeffectofdipspincoatingprocessparametersoncoatingthicknessusingfactorialdesignmethod
AT preechatermsuksawad modelingandanalysisoftheeffectofdipspincoatingprocessparametersoncoatingthicknessusingfactorialdesignmethod