Formation mechanism of internal cracks in continuous casting slabs with soft reduction

The crack morphology and element segregation in continuous casting slabs were studied to solve the problem of internal cracks. The stress of the solidification front was analyzed by a finite element model at a series of reduction parameters and compared with the critical value. It is found that C,P...

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Main Authors: WANG Bo, ZHANG Jiong-ming, XIAO Chao, WANG Shun-xi, SONG Wei
Format: Article
Language:zho
Published: Science Press 2016-03-01
Series:工程科学学报
Subjects:
Online Access:http://cje.ustb.edu.cn/article/doi/10.13374/j.issn2095-9389.2016.03.008
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author WANG Bo
ZHANG Jiong-ming
XIAO Chao
WANG Shun-xi
SONG Wei
author_facet WANG Bo
ZHANG Jiong-ming
XIAO Chao
WANG Shun-xi
SONG Wei
author_sort WANG Bo
collection DOAJ
description The crack morphology and element segregation in continuous casting slabs were studied to solve the problem of internal cracks. The stress of the solidification front was analyzed by a finite element model at a series of reduction parameters and compared with the critical value. It is found that C,P and S enrich in dendrites and exist in grain boundaries,these are just the internal causes,but the true cause for internal cracks is the tensile stress of the solidification front. When the slab passes through the straightening segment,the reduction effect of rollers results in the stress of the solidification front exceeding the critical value,however,the corresponding stresses in the arc and horizontal segments do not exceed the critical value,so the solidification front in the straightening segment would be much easy to crack. Statistics analysis shows that when soft reduction and straightening are separately carried out,the occurrence rate of internal cracks reduces by about 41.3%.
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id doaj-art-a4633fd4b9fa4dabbfdfdae3b281e37d
institution OA Journals
issn 2095-9389
language zho
publishDate 2016-03-01
publisher Science Press
record_format Article
series 工程科学学报
spelling doaj-art-a4633fd4b9fa4dabbfdfdae3b281e37d2025-08-20T01:47:51ZzhoScience Press工程科学学报2095-93892016-03-0138335135610.13374/j.issn2095-9389.2016.03.008Formation mechanism of internal cracks in continuous casting slabs with soft reductionWANG BoZHANG Jiong-mingXIAO ChaoWANG Shun-xiSONG WeiThe crack morphology and element segregation in continuous casting slabs were studied to solve the problem of internal cracks. The stress of the solidification front was analyzed by a finite element model at a series of reduction parameters and compared with the critical value. It is found that C,P and S enrich in dendrites and exist in grain boundaries,these are just the internal causes,but the true cause for internal cracks is the tensile stress of the solidification front. When the slab passes through the straightening segment,the reduction effect of rollers results in the stress of the solidification front exceeding the critical value,however,the corresponding stresses in the arc and horizontal segments do not exceed the critical value,so the solidification front in the straightening segment would be much easy to crack. Statistics analysis shows that when soft reduction and straightening are separately carried out,the occurrence rate of internal cracks reduces by about 41.3%.http://cje.ustb.edu.cn/article/doi/10.13374/j.issn2095-9389.2016.03.008continuous castingslabscracksformation mechanismstress analysismicrosegregationfinite element model
spellingShingle WANG Bo
ZHANG Jiong-ming
XIAO Chao
WANG Shun-xi
SONG Wei
Formation mechanism of internal cracks in continuous casting slabs with soft reduction
工程科学学报
continuous casting
slabs
cracks
formation mechanism
stress analysis
microsegregation
finite element model
title Formation mechanism of internal cracks in continuous casting slabs with soft reduction
title_full Formation mechanism of internal cracks in continuous casting slabs with soft reduction
title_fullStr Formation mechanism of internal cracks in continuous casting slabs with soft reduction
title_full_unstemmed Formation mechanism of internal cracks in continuous casting slabs with soft reduction
title_short Formation mechanism of internal cracks in continuous casting slabs with soft reduction
title_sort formation mechanism of internal cracks in continuous casting slabs with soft reduction
topic continuous casting
slabs
cracks
formation mechanism
stress analysis
microsegregation
finite element model
url http://cje.ustb.edu.cn/article/doi/10.13374/j.issn2095-9389.2016.03.008
work_keys_str_mv AT wangbo formationmechanismofinternalcracksincontinuouscastingslabswithsoftreduction
AT zhangjiongming formationmechanismofinternalcracksincontinuouscastingslabswithsoftreduction
AT xiaochao formationmechanismofinternalcracksincontinuouscastingslabswithsoftreduction
AT wangshunxi formationmechanismofinternalcracksincontinuouscastingslabswithsoftreduction
AT songwei formationmechanismofinternalcracksincontinuouscastingslabswithsoftreduction