Predictive Modeling of Tool Life in Turning Using ANN-Taguchi Hybridization

A tool that will last is crucial for refining machining processes, influencing the quality of products, and reducing the expenses of making them. Previous research has demonstrated that several factors influence tool longevity, including the cutting depth, speed, the feed rate, the properties of the...

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Main Authors: Shrishail Sollapur B., Shubham R. Suryawanshi, Mitali Mhatre S., Dipak K. Dond, Ganesh Chate, Abhijit Bhowmik
Format: Article
Language:English
Published: Wiley 2024-01-01
Series:The Scientific World Journal
Online Access:http://dx.doi.org/10.1155/2024/9129669
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author Shrishail Sollapur B.
Shubham R. Suryawanshi
Mitali Mhatre S.
Dipak K. Dond
Ganesh Chate
Abhijit Bhowmik
author_facet Shrishail Sollapur B.
Shubham R. Suryawanshi
Mitali Mhatre S.
Dipak K. Dond
Ganesh Chate
Abhijit Bhowmik
author_sort Shrishail Sollapur B.
collection DOAJ
description A tool that will last is crucial for refining machining processes, influencing the quality of products, and reducing the expenses of making them. Previous research has demonstrated that several factors influence tool longevity, including the cutting depth, speed, the feed rate, the properties of the tool’s material, and those of the workpiece being machined. Understanding precisely how each of these factors impacts tool life is essential for refining processes and choosing the right tool. There are established mathematical models for estimating the tool’s lifespan, particularly for CBN tools when performing turning operations. Nonetheless, understanding the link between tool lifespan and cutting speed is challenging, given that it does not follow a linear pattern. Traditional methods for determining the equation for a tool lifespan using cutting speed often necessitate conducting tests at various speeds, which may not provide the statistical foundation required by the design of experiment (DoE) techniques. In this research, we delve into the complex relationship between tool lifespan and cutting speed through experiments guided by the Taguchi method and artificial neural network (ANN) models. Several case studies have been conducted to test the practicality and effectiveness of this method in representing complex tool lifespan-cutting speed relationships.
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institution Kabale University
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publishDate 2024-01-01
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series The Scientific World Journal
spelling doaj-art-a45327736e64437ba9f29144301567242025-02-03T11:27:29ZengWileyThe Scientific World Journal1537-744X2024-01-01202410.1155/2024/9129669Predictive Modeling of Tool Life in Turning Using ANN-Taguchi HybridizationShrishail Sollapur B.0Shubham R. Suryawanshi1Mitali Mhatre S.2Dipak K. Dond3Ganesh Chate4Abhijit Bhowmik5Department of IIAEMDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringA tool that will last is crucial for refining machining processes, influencing the quality of products, and reducing the expenses of making them. Previous research has demonstrated that several factors influence tool longevity, including the cutting depth, speed, the feed rate, the properties of the tool’s material, and those of the workpiece being machined. Understanding precisely how each of these factors impacts tool life is essential for refining processes and choosing the right tool. There are established mathematical models for estimating the tool’s lifespan, particularly for CBN tools when performing turning operations. Nonetheless, understanding the link between tool lifespan and cutting speed is challenging, given that it does not follow a linear pattern. Traditional methods for determining the equation for a tool lifespan using cutting speed often necessitate conducting tests at various speeds, which may not provide the statistical foundation required by the design of experiment (DoE) techniques. In this research, we delve into the complex relationship between tool lifespan and cutting speed through experiments guided by the Taguchi method and artificial neural network (ANN) models. Several case studies have been conducted to test the practicality and effectiveness of this method in representing complex tool lifespan-cutting speed relationships.http://dx.doi.org/10.1155/2024/9129669
spellingShingle Shrishail Sollapur B.
Shubham R. Suryawanshi
Mitali Mhatre S.
Dipak K. Dond
Ganesh Chate
Abhijit Bhowmik
Predictive Modeling of Tool Life in Turning Using ANN-Taguchi Hybridization
The Scientific World Journal
title Predictive Modeling of Tool Life in Turning Using ANN-Taguchi Hybridization
title_full Predictive Modeling of Tool Life in Turning Using ANN-Taguchi Hybridization
title_fullStr Predictive Modeling of Tool Life in Turning Using ANN-Taguchi Hybridization
title_full_unstemmed Predictive Modeling of Tool Life in Turning Using ANN-Taguchi Hybridization
title_short Predictive Modeling of Tool Life in Turning Using ANN-Taguchi Hybridization
title_sort predictive modeling of tool life in turning using ann taguchi hybridization
url http://dx.doi.org/10.1155/2024/9129669
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