Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in Manufacturing

In contemporary business environments, manufacturing companies must continuously enhance their performance to ensure competitiveness. Material feeding systems are of pivotal importance in the optimization of productivity, with attendant improvements in quality, reduction of costs, and minimization o...

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Main Authors: Müge Sinem Çağlayan, Aslı Aksoy
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/2/980
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author Müge Sinem Çağlayan
Aslı Aksoy
author_facet Müge Sinem Çağlayan
Aslı Aksoy
author_sort Müge Sinem Çağlayan
collection DOAJ
description In contemporary business environments, manufacturing companies must continuously enhance their performance to ensure competitiveness. Material feeding systems are of pivotal importance in the optimization of productivity, with attendant improvements in quality, reduction of costs, and minimization of delivery times. This study investigates the selection of material feeding methods, including Kanban, line-storage, call-out, and kitting systems, within a manufacturing company. The research employs six machine learning (ML) algorithms—logistic regression (LR), decision trees (DT), random forest (RF), support vector machines (SVM), K-nearest neighbors (K-NN), and artificial neural networks (ANN)—to develop a multi-class classification model for material feeding system selection. Utilizing a dataset comprising 2221 materials and an 8-fold cross-validation technique, the ANN model exhibits superior performance across all evaluation metrics. Shapley values analysis is employed to elucidate the influence of pivotal input parameters within the selection process for material feeding systems. This research provides a comprehensive framework for material feeding system selection, integrating advanced ML models with practical manufacturing insights. This study makes a significant contribution to the field by enhancing decision-making processes, optimizing resource utilization, and establishing the foundation for future studies on adaptive and scalable material feeding strategies in dynamic industrial environments.
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spelling doaj-art-a3ff821b71f04e358986b0603090fab42025-01-24T13:21:33ZengMDPI AGApplied Sciences2076-34172025-01-0115298010.3390/app15020980Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in ManufacturingMüge Sinem Çağlayan0Aslı Aksoy1Jaguar Land Rover-Solihull, Lode Lane, Solihull B92 8NW, UKIndustrial Engineering Department, Bursa Uludag University, Gorukle Campus, 16059 Bursa, TurkeyIn contemporary business environments, manufacturing companies must continuously enhance their performance to ensure competitiveness. Material feeding systems are of pivotal importance in the optimization of productivity, with attendant improvements in quality, reduction of costs, and minimization of delivery times. This study investigates the selection of material feeding methods, including Kanban, line-storage, call-out, and kitting systems, within a manufacturing company. The research employs six machine learning (ML) algorithms—logistic regression (LR), decision trees (DT), random forest (RF), support vector machines (SVM), K-nearest neighbors (K-NN), and artificial neural networks (ANN)—to develop a multi-class classification model for material feeding system selection. Utilizing a dataset comprising 2221 materials and an 8-fold cross-validation technique, the ANN model exhibits superior performance across all evaluation metrics. Shapley values analysis is employed to elucidate the influence of pivotal input parameters within the selection process for material feeding systems. This research provides a comprehensive framework for material feeding system selection, integrating advanced ML models with practical manufacturing insights. This study makes a significant contribution to the field by enhancing decision-making processes, optimizing resource utilization, and establishing the foundation for future studies on adaptive and scalable material feeding strategies in dynamic industrial environments.https://www.mdpi.com/2076-3417/15/2/980material feeding systemsmachine learningmulti-class classificationmanufacturing systems
spellingShingle Müge Sinem Çağlayan
Aslı Aksoy
Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in Manufacturing
Applied Sciences
material feeding systems
machine learning
multi-class classification
manufacturing systems
title Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in Manufacturing
title_full Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in Manufacturing
title_fullStr Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in Manufacturing
title_full_unstemmed Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in Manufacturing
title_short Integrating Machine Learning and Material Feeding Systems for Competitive Advantage in Manufacturing
title_sort integrating machine learning and material feeding systems for competitive advantage in manufacturing
topic material feeding systems
machine learning
multi-class classification
manufacturing systems
url https://www.mdpi.com/2076-3417/15/2/980
work_keys_str_mv AT mugesinemcaglayan integratingmachinelearningandmaterialfeedingsystemsforcompetitiveadvantageinmanufacturing
AT aslıaksoy integratingmachinelearningandmaterialfeedingsystemsforcompetitiveadvantageinmanufacturing